Uploaded on Jul 15, 2019
Maniks is the dust collector parts manufacturer of Pulse Diaphragm Valve and Pilot Operated Valve for reverse pulse jet bag filters, and offers precisely designed product that customers need. These Dust Collector Valves has only one moving part called as Spare diaphragm. The dust collector parts manufacturer called Maniks Pulse Jet Valve has exclusive springless construction. Because of such design it gives fast opening and closing and that enhance the life of the valve.
Top 5 Pulse Diaphragm Valve Manufacturers
Top 5 Pulse Diaphragm Valve
Manufacturers
Presented By:- Abhinav Shashtri
Index
SR.No Title Slide No
1 Introduction 3
2 Pulse Diaphragm 5
Valve
3 Maniks Pulse 6
Diaphragm Valve
4 Spare Diaphragms 7
5 Maniks Spare 8
Diaphragm
6 Sequential Controller 9
7 ASCO 12
8 Rotex: 13
9 Danfoss 14
10 MAC Patented 15
Valves
Introduction
Dust Collection System is used to collect the dust particles in terms of dust, harmful
gases, chemical particles, and hazardous floating materials in the air or gas produced
during the production process. It eliminates pollution in industry areas and ultimately
increases productivity. A best class quality Dust Collector System in your industry
generates, huge amount of ROI and saves a lot of energy, eliminates pollution in
industry areas and increases productivity. Dust collector parts manufacturer are
manufacturing these systems on large basis to many different industries. These
industries include cement, oil and gas, coal, foods and beverages, steel, metals etc.
There are different types of dust collector systems that includes Wet Scrubbers,
Electrostatic precipitator (ESP), Inertial Separators, Fabric filters, unit collectors, Bag
Filters/Bag type dust collectors, Centralized dust collection system,
Cyclone/Multiclone dust collectors. Dust Collector consist of many different dust
collector equipment's such as Pulse Diaphragm Valve,Pulse Valve, Diaphragm, Pilot
operated Solenoid Valve, Air operated valve, Bag filter, baffle plate, sequential
controller etc.
If you have a large, no matter small cement, oil, gas, metal industry you can consider these
dust collector systems. Below given details of all the best brands and dust collector
equipments with its detail description. You can choose the right/appropriate one from below.
Maniks:
Maniks is the most famous Indian brand dust collector parts manufacturer with the ancient
history with 30 years. These dust collector equipment's include pulse jet diaphragm valves that
are used in sequential timers and bag filter applications in combination with them. Many
industries such as cement, steel, oil and gas, metal etc use these valves that are embedded in
dust collector systems. This organization was founded by Mr. Shekhar Kulkarni, an IIT
Mumbai former student, with a dream to substitute imported items with Indian make items.
The initial aim was to manufacture good products with excellent quality and service.
Different types of Dust Collector Equipment’s we manufacture:
1) Pulse Diaphragm Valve
2) Spare Diaphragms
3) Sequential Controller
Pulse Diaphragm Valve
Maniks is the dust collector parts manufacturer of
Pulse Diaphragm Valve and Pilot Operated Valve for reverse pulse jet
bag filters, and offers precisely designed product that customers need.
These Dust Collector Valves has only one moving part called as Spare
diaphragm.
The dust collector parts manufacturer called Maniks Pulse Jet Valve
has exclusive springless construction. Because of such design it gives
fast opening and closing and that enhance the life of the valve. Due to
high speed operation it not only saves the compressed air but also
helps to provide shock air wave for removal of dust from filter bags.
Long life, High flow, and quick diaphragm opening and closing
activity result into reliable and economical operation of Pulse
diaphragm Valve.
Maniks Pulse Diaphragm Valve
Pulse Valve Operation: Maniks Pulse Diaphragm Valves are driven by integral
solenoid pilot operator. At the point when the valve is charged, the trapped air
above pulse valve diaphragm is quickly exhausted causing quick opening of main
diaphragm pulse valve. When the pilot valve is discharged, air escapes through
drain gap of primary pulse jet valve to adjust the diaphragm pressure and
immediately closes the valve.
Duty Cycle: The relative duty time cycle for ac voltage is 20% and for DC voltage
is 10 % .This implies energised time is maximum 1/5th of de-energised time for AC
and 1/10th for DC voltage.
Installation: Mounting in any location will not affect Pulse Diaphragm Valve
operation. However good design practice is to avoid scale and consolidated water
entering valve body for disturbance free performance. Standard end connections of
BSP are provided.
Spare Diaphragms
Maniks is also the dust collector parts manufacturer of
Spare Diaphragm. Pulse Diaphragm valve has only one
and most important moving part called Diaphragm.
This Diaphragm is located inside pulse valve and is
responsible for continuous flow of air from one end to
another.
These diaphragms mainly focus on controlling the flow
of fluids containing suspended solids. Hence the
diaphragm should have longer life span so Maniks
built it with Hytrel to enhance the life of system.
Maniks Spare Diaphragm
The Maniks Spare diaphragms are made application-specific because it is the
only one dust collector parts manufacturer who manufacturers it in different
kinds of materials like Imported polyester(less expensive), viton(for high
temperature), neoprene. Because of these high grade materials used for
making diaphragm it reduces cost and are corrosion resistant. Maniks
Diaphragms offer the flexibility of being installed in any position of Pulse
Jet Valve.
Maniks diaphragms are used in variety of valves such as Pulse Diaphragm
Valves, Solenoid Valves, Pilot operated valves, Pneumatic Valves etc. We
can design the dust collector equipment's for any sizes of systems as required
by customers. We use less expensive and imported high grade material by
keeping customer budget in mind. Hence Maniks provides top quality Spare
Diaphragms at Best Price with an add-on of longer life as compared to other
manufacturers.
Sequential Controller
Maniks is also the dust collector parts manufacturer of Sequential controller. General
working of Dust Collector Controller or Sequential Controller is, to sprinkle air on
baffle plate. When sequential controller sprinkle air, the dust that resides on baffle
plate, while the Dust Collection is in process, is again collected in the filter bag. The
dust is collected by using Dust Collector Controller is in timely manner as required by
Customer
Maniks-sequential-controller
There are different types of Sequential Controller:
1) Solid State Sequential Controller/Sequential Timer:
The Pulse Diaphragm Valves used on dust collector system can be operated using
Sequential Controller. Light emitting diodes (LEDs) are used to provide visual
indication of which pilot valve is being charged as well as it gives "Power On"
indication. The series of sequenced steps is customizable from 2 through 10.To adjust
the length of time between valves being de-energized (Off time / Pulse Frequency)
and the length of time that the valve is energized ( On time / Pulse Duration) controls
are provided. All logic functions and timings are controlled by Silicon semiconductor
components
To Start and stop the Controller Two independent methods are provided. They are as
follows:
1) The first method will consequently stop the sequence and reset the Controller to the
initial valve position whenever A. C. power is detached and then again reconnected.
2) The second strategy is by a remote control contact associated with the terminals
provided. At the point when the remote contact is opened, the execution stops. When
the remote contact is released, the execution proceeds from the previous.
2) Micro Controller Based Bag Filter Timer:
The Dust Collector Controllers of this sequence can be programmed to suit
customer’s actual necessities which are micro controller based units.
The two basic modes of operation are: a) Program Mode b) Manual Mode
a) Program mode: The unit can be programmed to follow desired set of instructions as
specified by client.
b) Manual Mode: We can process output (Pilot Valves) serially. This controller has
been used to work on solenoid pulse valves that are used in dust collector systems.
The Micro Controller Based Bag Filter Timer/Sequential Controller provides timed
series energization of connected loads. The Pilot valve will remain energized for the
length of time as indicated by the setting of the “ON “control, when power is applied to
the controller.
When we keep MENU key pressed on keyboard for approx 3 sec, we can select
“PROGRAM MODE” for modification in data of various specifications.
Maniks Dust Collector Equipments are designed to provide the longest possible service
life. We also provide High Quality product at competitive Price. Through a dedicated
and highly experienced team of agents and a global network of local offices, MANIKS
caters to its customer’s requirements, provides quality service and technical support.
For decades, we've been leading manufacturers of pulse jet valves to various hardware
producers (OEMs) and to customers of dust collector valve in a large variety of
industries, including: Cement Processing, Metal Plant, and Rubber Mixing/Processing,
Agriculture industries, Pharmaceutical industry, Food and Beverages, Mining.
http://www.maniks.com/manufacturer/dust-collector-parts-manufacturer/
ASCO
ASCO provides the world’s best compatible automation solution
for dust collector systems. It is a dust collector parts
manufacturer which includes switches, ultra-reliable valves and
other equipment's come with guaranteed accessibility and
localized support that no other make can coordinate. ASCO is a
leading manufacturer of Asco Pulse Diaphragm Valve;
Solenoid & Pressure operated Valve, Cylinders and Actuators,
Pneumatic Valves etc.
Rotex:
Rotex has reached new heights in the manufacturing market for
meeting the demands of dust collector parts. It is the leading
dust collector parts manufacturer such as Angle Valves, Spool
Valves, Mechanically Operated Valves, Valve Limit Switches
and Pneumatic Elements, Diaphragm Solenoid Valves,
Pneumatic Actuators. It has designed these equipment's as per
needs of customers. Rotex manufactures these products in
different specifications like its design, shape, and size.
Danfoss
Danfoss Industries is a leading dust collector parts manufacturer
which focuses mainly on energy and climate efficient solutions.
It meets the increasing need for food, infrastructure, climate
friendly solutions etc. Danfoss manufactures different kinds of
dust collector parts such as AC Drives, Commercial
Compressors, and Industrial Automation etc.
MAC Patented Valves
MAC designed innovative products which have earned an
industry wide position for reliability and reputation as a dust
collector parts manufacturer. Its valves have a balanced design,
and many other factors.MAC manufactures a variety of dust
collector parts like Bullet Valve, Liquid Bullet Valves, Pulse
Valve, and Serial Solutions.
http://www.maniks.com
Comments