Uploaded on Apr 20, 2022
Apollo Optical Systems (AOS) is an industry leader in the design and manufacture of precision polymer optical components and assemblies. We provide innovative optical solutions for the consumer, commercial, solid-state (LED) lighting, medical, and automotive markets. AOS presently leases approximately 21,000 square feet of space. It consists of in-house optical and mechanical design facilities, single-point diamond turning facilities, polymer injection molding facilities, an extensive optical metrology laboratory, optical system assembly areas, a well-equipped machine shop, and office space. To know more at: https://www.apollooptical.com/
Five Reasons Injection Molded Parts Are Cost-Effective
Five Reasons Injection Molded Parts Are Cost-
Effective
Plastic injection molding is an adaptable method that
produces parts and products rapidly. It is the leading
manufacturing method for producing parts because of its
numerous advantages over other plastic molding methods.
Besides such advantages, the method is also efficient, and
you should have no doubts about using this method to
produce parts on a large scale.
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Complex parts are easier to produce
If you want to build a part with a compact and complex
design or include multiple elements into one component,
injection molding is the best way. Injection molding can also
help you build parts with multiple layers. Despite molding
being the central process, it is more flexible and less
restraining. Micro-molding helps manufacturers build small
parts and elements with hard centers and soft outer layers,
which can be done through co-injection.
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Better controls give high-quality products
Polymer Injection molding can be a very tricky
process, especially if you want fulfilling results
from plastic materials which are very sensitive.
Many elements have to be controlled to ensure
the creation of perfect components. Temperature,
water exposure, pressure, and many more could
affect the end component. Excess or little
pressure may cause warping, changes in pressure
may cause short shots and voids
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Quick production of multiple parts
Injection molding can produce multiple parts within one
press. Besides, they can also be unique or identical. These
molds and the process designs mean a shorter production
round time than other manufacturing methods like blow
molding and 3D printing. Thousands of parts can be
produced within a short time.
Polymer Injection molding producing numerous
components within a short time is why it is the preferred
method of mass production. Unlike most processes, it is
less demanding in regards to maintenance.
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om
Low operation costs with full automation
Industry 4.0 is becoming the most prevalent option in
manufacturing, and injection molding has adopted it to
accommodate newer technologies. Automation and robotics now
play a bigger role in the supply chain, benefiting businesses and
customers.
The costs of adjusting components to build parts are also reduced
because automatic systems can be programmed to specific
product specifications. The use of robotics also ensures that
various components are assembled with the right specifications to
meet customer demands.
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Stronger parts from flexible designs
Most manufacturers choose injection molding because parts can
be made by combining multiple materials. If manufacturers and
customers decide to use two or more colors for a particular part or
mix two plastics, they can do it with polymer injection molding.
The process can adapt to the materials and designs.
Tight control over machines and material selection ensures that
injecting molding can create strong, high-quality materials. These
processes are designed to provide high-quality materials that give
customers the best value for their money. Choosing manufacturing
companies with extensive portfolios and process experience can
be cost-effective for injection molding.
CALL US: (585) 272-6170 Apollooptical.c
om
thank you for visit us
CALL US: (585) 272-6170 Apollooptical.c
om
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