Uploaded on Jan 6, 2026
The forklift battery market is set to grow at 6.5% CAGR to 2032, driven by electric forklift adoption, lithium-ion batteries, and warehouse expansion.
Forklift Battery Market
Forklift Battery Market Size, Growth Trends, and Forecast to 2032
According to a new report published by Allied Market Research, the forklift battery market size
was valued at $5.9 billion in 2022 and is projected to reach $11.2 billion by 2032, growing at a
CAGR of 6.5% from 2023 to 2032. The market is gaining momentum due to the rapid adoption
of electric forklifts, rising demand for energy-efficient material handling solutions, and
advancements in battery technologies.
Key Findings
The global forklift battery market is expected to grow steadily through 2032
Lithium-ion batteries are anticipated to grow at a CAGR of 6.7%
Manufacturing applications are projected to register high growth
Asia-Pacific and North America dominated the market in 2022
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Introduction to the Forklift Battery Market
Forklift batteries are specialized power sources designed to operate electric forklifts and other
battery-powered material handling equipment. Unlike internal combustion engine (ICE) forklifts
that rely on gasoline or diesel, electric forklifts are powered entirely by batteries. These
batteries supply the electrical energy required to run motors responsible for lifting, propulsion,
and maneuvering functions.
The forklift battery market has witnessed steady growth due to economic benefits, government
incentives for electrification, improved energy efficiency, and continuous technological
advancements. Electric forklifts are increasingly preferred across warehouses, manufacturing
facilities, retail environments, and ports due to their environmental and operational advantages.
Key Features of Forklift Batteries
Forklift batteries are available in various voltage ratings such as 24V, 36V, and 48V, depending
on forklift power requirements. Battery capacity, measured in ampere-hours (Ah), determines
how long a forklift can operate before requiring a recharge. Higher-capacity batteries allow
extended operation, improving productivity.
Charging time varies by battery type. Lithium-ion batteries typically charge faster than
traditional lead-acid batteries, enabling reduced downtime. Lead-acid batteries require regular
maintenance, including watering and cleaning, while lithium-ion batteries require minimal
maintenance. Another critical factor is cycle life, which refers to the number of charge-discharge
cycles a battery can complete before capacity degradation.
Market Drivers
Rising Adoption of Electric Forklifts
The increasing use of electric forklifts across industries is a major driver of the forklift battery
market. Battery-operated forklifts emit zero emissions during operation, making them suitable
for indoor environments and environmentally sensitive areas. Compared to ICE forklifts, electric
forklifts have lower operating costs due to reduced fuel expenses and minimal maintenance
requirements.
Operational Efficiency and Worker Comfort
Electric forklifts are quieter and generate less vibration than ICE forklifts, improving operator
comfort and reducing workplace noise levels. Modern forklift batteries, particularly lithium-ion
batteries, offer higher energy efficiency, longer runtime, and faster charging, contributing to
enhanced productivity and reduced downtime.
Expanding Warehousing and Manufacturing Sectors
Forklift batteries are extensively used in material handling and warehousing applications. In
manufacturing facilities, battery-powered forklifts are used to transport raw materials, move
finished goods, and streamline internal logistics. Warehouses and distribution centers rely on
electric forklifts to manage inventory efficiently and ensure timely order fulfillment.
In retail and wholesale stores, electric forklifts assist in inventory movement, shelf restocking,
and storage management. Additionally, shipping yards and ports utilize battery-powered
forklifts to load and unload cargo containers, improving logistics efficiency.
Market Restraints
Despite strong growth prospects, the forklift battery market faces several challenges. Electric
forklifts and their batteries have higher upfront costs compared to ICE forklifts. Establishing
charging infrastructure requires significant investment, which can be a barrier for small and
medium enterprises.
Electric forklifts also have limited operating range per charge compared to ICE forklifts that can
operate continuously. Downtime caused by battery charging impacts productivity if charging
infrastructure is inadequate. Although lithium-ion batteries have longer lifespans, their
replacement costs are significantly higher than lead-acid batteries, making cost management
crucial.
Market Opportunities
Advancements in Battery Technology
Ongoing advancements in battery technologies, especially lithium-ion batteries, present
significant growth opportunities. Improvements in energy density, faster charging, and
extended lifespan enhance the overall value proposition of electric forklifts.
Emergence of Hydrogen Fuel Cells
Hydrogen fuel cell technology is emerging as an alternative power source for forklifts. Fuel cell
forklifts offer extended operation hours and rapid refueling, making them suitable for high-
intensity operations and opening new opportunities within the forklift battery market.
Sustainability Initiatives and Government Incentives
With increasing focus on sustainability, companies are adopting electric forklifts to reduce
carbon footprints and demonstrate environmental responsibility. Government incentives and
subsidies promoting electric vehicles and clean technologies help businesses offset high initial
investments, further driving market growth.
Smart Forklifts and Battery Management Systems
Integration of telematics and advanced battery management systems enables predictive
maintenance, real-time monitoring, and data-driven decision-making. These smart solutions
enhance productivity, optimize battery usage, and reduce operational costs, creating new
growth avenues in the forklift battery market.
Forklift Battery Market Segmentation
The forklift battery market analysis is segmented by type, application, and region.
By Type
Lithium-ion (Li-ion)
Lead-acid
Others
The lithium-ion segment dominated the market in 2022 and is expected to grow at the highest
pace during the forecast period due to faster charging, longer lifespan, and lower maintenance
requirements.
By Application
Warehouses
Manufacturing
Construction
Retail & Wholesale Stores
Others
The manufacturing segment accounted for the largest market share in 2022, driven by high
usage of electric forklifts for internal logistics and material handling operations.
By Region
North America
Europe
Asia-Pacific
LAMEA (Latin America, Middle East, and Africa)
Asia-Pacific and North America dominated the forklift battery market share in 2022, supported
by strong industrial activity, rapid warehouse expansion, and increasing adoption of electric
forklifts.
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Competitive Landscape
The global forklift battery market is moderately competitive, with key players focusing on
product innovation, partnerships, and geographic expansion. Major companies operating in the
forklift battery industry include:
Iberdrola S.A.
Amara Raja Batteries Ltd.
EnerSys
East Penn Manufacturing Company, Inc.
Exide Industries Ltd.
Trojan Battery Company, LLC
GS Yuasa International Ltd.
Flux Power
Zhejiang Narada Power Source Co., Ltd.
Electrovaya
These companies are adopting strategies such as collaboration, mergers, and expansion to
strengthen their market presence and enhance forklift battery market opportunities.
Conclusion
The forklift battery market is set for robust growth, driven by increasing electrification of
material handling equipment, technological advancements in battery systems, and growing
sustainability initiatives. While high upfront costs and infrastructure challenges persist,
continuous innovation and supportive government policies are expected to unlock long-term
growth opportunities globally.
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