Uploaded on May 31, 2023
Jumac unveils Ji+ range of IIOT-enabled spinning cans for textile industry, improving mill productivity and reducing sliver wastage.
IIOT Applications For Textile Industry
Introduction
● Industrial Internet of Things (IIoT), which refers to the use of internet-
connected devices and sensors to collect and exchange data in industrial
settings.
● Industry 4.0 is well and truly revolutionising operations in the textile and
apparel industry with IIOT tools gearing up to improve textile mill
productivity by 25%
● The leading manufacturer and exporter of spinning cans, Jumac
Manufacturing, identified the potential of IIOT applications and announced
it’s foray into the domain at India Itma 2022.
● Jumac has taken an edge with its biggest spinning innovation so far –
Project Ji+.
1.GLOBALLY IMPLEMENTING INTEGRATED SPINNING CAN MANAGEMENT
● Ji+ technology optimizes spinning can utilization and minimizes sliver
wastage, maximizing productivity in real-time through data-driven insights.
● The technology enables live performance tracking and actionable insights,
allowing for efficient management of can performance and improving
spinning quality and efficiency.
● Ji+ offers centralized control and enhanced visibility throughout the system,
utilizing cutting-edge IIoT functionality to drive greater efficiency and
productivity in spinning mills.
2. FIBRE MIX UPS AND ERRORS RISKS ARE ELIMINATED
● Manual errors during yarn production can negatively impact the quality of
the final product. These errors may go unnoticed and cause issues down
the line.
● The Ji+ sliver management system addresses this problem by serving as a
last-mile checking system. It utilizes a combination of proprietary software
and powerful hardware to ensure foolproof results.
● By implementing the Ji+ system, mills can achieve true value by
minimizing manual errors and enhancing the overall quality of their yarn
production process.
3. RESOLVING COMMON MILL PROBLEMS
● Yarn handling inefficiencies can hinder mill productivity, often caused by
sub-optimal utilization of sliver cans.
● The lack of a reliable automated tool to track can utilization prevents a
satisfactory resolution to this problem.
● The Ji+ system addresses this issue by continuously tracking and
tracing can usage, enhancing visibility and optimizing machine
utilization.
● The system employs LED identification bands of different colors,
eliminating traceability gaps and ensuring active can performance
identification.
4. HOW IS JUMAC LEVERAGING IIOT WITH JI+?
● The Ji+ cans by Jumac focuses on implementing IoT services for sliver
management.
● The sliver cans are equipped with sensors to track sliver inventory,
eliminating manual checks and mistakes.
● Data generated by the sliver management technology is securely stored
on the cloud and accessible through a common dashboard.
● Ji+ cans have identification bands in different colors, making it easier to
identify and track can status.
● The movement of sliver is tracked across machines, preventing the mixing
of different yarns and ensuring processing accuracy.
● IIoT-enabled Ji+ system allows for early identification and resolution of
faults through predictive maintenance.
THE SMART CAN APP - JUMAC BRINGING
INFORMATION TO FINGERTIPS!
● Jumac Cans offers the Smart Can application for prompt resolution of
service concerns, compatible with the Ji+ technology.
● Mill owners and operators can access can-related details on their
devices and the centralized dashboard.
● The investment required for the Ji+ system is minimal, and connecting
devices to the data cloud is straightforward.
ADVANCEMENT OF THE SLIVER HANDLING
ECOSYSTEM
● Ji+ by Jumac is a result of dedicated R&D, addressing specific challenges and
pain-points in the spinning industry.
● Ji+ utilizes AI-powered intelligent insights to enhance time-efficiency, improve
spinning operations, and reduce manufacturing errors.
● Jumac's IIoT-powered technology enables mills to automate processes and
make on-floor operations smarter, with a focus on improving sliver can usage.
● Jumac's reputation as an innovation leader in sliver handling is further
strengthened by the introduction of Ji+, taking their capabilities to new heights.
Jumac Ji+ smart can technology is presented in a
comprehensive and user-friendly way to facilitate the
operations. Utilization of this smart can technology will be
a core competence of the mills in the near future, adding a
competitive edge.
THANK YOU
THANK YOU!
WEBSITE : jumaccans.com
EMAIL: [email protected]
PHONE NO: +91 33 4016 6100
ADDRESS: 21, C.R. Avenue, Kolkata - 700072, India
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IIoT Applications for Textile Industry- Jumac Ta
kes an Edge
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