Uploaded on Dec 11, 2025
Get a clear step-by-step workflow for preparing lithium-ion coin cells, from electrode mixing and coating to punching, drying, assembling, and sealing. This presentation helps researchers achieve consistent cell performance and reliable electrochemical testing results.
Step-by-Step Coin Cell Preparation Workflow for Lithium-Ion Materials1
Step-by-Step Coin
Cell Preparation
Workflow for
Lithium-Ion
Materials
Submitted By:
M-Kube Enterprise Pty Ltd
Importance of Standardized
Coin Cell Preparation in
Battery Research
• Lithium-ion material evaluation relies
on highly repeatable, contamination-
free Coin Cell preparation.
• Coin cells provide controlled
geometry, consistent stack pressure,
and minimal active material
consumption.
• Ensures accurate comparison
between batches, chemistries,
binders, conductive carbons, and
electrolytes.
• Serves as the foundational testing
protocol before transitioning to
pouch or cylindrical formats.
Breakdown of Coin Cell
Components (CR20xx Families)
Primary coin cell components:
• Stainless steel top cap
• Stainless steel bottom case
• PP or PEEK sealing gasket
• Stainless steel spacers (varied thickness)
• Wave spring (predefined compression force)
• Anode & cathode punched electrodes
• Separator (PP/PE-based microporous films)
• High-purity electrolyte (carbonate, ether, ionic liquid, or solid-state compatible)
Note:
R&D labs must source from a consistent coin cell case supplier to avoid variability
in crimp sealing torque, indentation hardness, and electrolyte compatibility.
Coin Cell Preparation Equipment
Required for High-Precision Workflows
• Slurry mixer (planetary, dual-axis centrifugal)
• Vacuum-grade doctor blade coater
• Film calendaring press (precision thickness control)
• Precision electrode punching system (±0.01 mm tolerance)
• Vacuum drying chambers (100–150°C continuous stability)
• Argon glovebox with
Comments