Uploaded on Jan 24, 2024
Digital transformation in the cement industry involves integrating advanced technologies to optimize operations and drive value. This includes smart manufacturing with IoT and automation, supply chain optimization, data analytics for predictive maintenance, energy management, enhanced quality control, improved customer engagement, workforce empowerment through digital tools, regulatory compliance, innovation in R&D, and robust risk management.
Unlocking business value in cement through Digital transformation| Ramco
RAMCO DIGITAL PLATFORM : PREsENTATION TO CEMTECH UNLOCKING BUsINEss VALUE IN CEMENT THROUGH DIGITAL TRANsFORMATION I Producti Qualit Supply Maintenan Health and Finan on y Chain ce Safety ce Cement Companies that use DT to Unlock Business Value Objectives Agenda 1 What is this “green” driving the 1 Introductions cement 2 Product Demo industry Production Value Share Best in class Example of a U•nloSchko :pfloor Automation digital transformation using Ramco • Asset Utilisation and the customer accrued benefits • Quality Explore real world example of Ramco 2 C• em20e MntPsT :A Enhancing Customer Experience : • Cement Player In India, 3 • Customer Delivery Time / Logistics Management • Top 3 In South India, • Portals • One of the Highest Margin Players In the Industry Establishing Real Time Management D•eciCsoionntsro: l Tower 3 Exchange Ideas with peers on • Shopfloor to Board Relevance of Digital Room Transformation in Cement 4 Real World Examples 5 Customer Testimonial Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. ntroducti on Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. The Ramco 4 Group $4B in MCap $1.13B in Revenues 16,000+ Employees Group Fixed Group Cash Profit Group EBITDA Assets USD 287 Mn+ USD 210 Mn+ USD 2.3 Bn Buildin Textil Ceme Pow Logisti Educatio Softwa g nal re e nt er cs Produc Institutio Produc ts ns ts Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. The Ramco 5 Group $4B in MCap $1.13B in Revenues 16,000+ Employees Fifth largest First ERP Solution Most efficiently run Cement producer Company in spinning mill in in India Asia India Buildin Textil Ceme Pow Logisti Educatio Softwa g nal re e nt er cs Produc Institutio Produc ts ns ts Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. About Ramco Part of $ 1.5 Billion Software Solutions, Cement, Building Products, 16000+ 8Cotton and Synthetic Yarn, Bio- Employee Year Group Technology s s0 over R&D – Chennai 28 ERP, HCM, 2000+ 25+ yearsAviation Employe of Offices es Experience over 200,000+ Technology 1000+ Partners Users Customers Platform Providers serving 40+ Aviatio Manufacturi Tradin Energy & n ng g Utilities vertical HealthCa Infrastruct Governme Logistic s re ure nt s Technology Advancement Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. India Americas Europe Middle East Africa Asia ANZ Chennai USA United UAE South Africa Singapore Sydney Bengaluru Canada Kingdom Malaysia Melbourne Mumbai Switzerlan Indonesia Auckland Gurgaon d Germany Hongkong China 2000+ Employees | 16 Vietnam Nationalities Philippines Customers in Asia, North America, Middle East, Europe, Africa and Japan Oceania 28 Global Offices Our Global Presence Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Cement Companies that use DT to Unlock Business Value 1.Production Value Unlock 2.Enhancing Customer Experience 3.Establishing Real Time Management Decisions Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Digital Transformation Key Performance Benefits Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Ramco’s Comprehensive Solution Corporate Function Management Plant (CFM) Plant Operation Management (POM) Performance Management (PPM) Sales & Customer Ore (Mine) Cement Ready Mix Planning Production Management ProcessSuiteProduction Production Quality Maintenance HSE/ Compliance Finance & Accounting Procurement Blendx Inventory Logistics Contract Workforc e HR & Payroll Strategic HR Plant Data Integration Reports BI Mobile Apps Real Time Analytics Enterprise Add-ons Portal AI/ML BOTs Connectors BI -Analytics Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Production Value Unlock Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Production Value Unlock Real-time visibility and control on Quantity, Quality and Productivity at all production stages Elimination of Excel sheets in Production - System driven production Reporting Realtime and historical data storage for enabling data driven decision making Real time monitoring Asset Health Dashboards for live visualization, analytics and leading to control tower Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Shop Floor Automation Integrated Control Tower Integrate Corporate & Business Plant Operation Plant Performance d Management Management Management Systems Business Procurement Sales & Accounts Supply Process Marketing Maintenance Quality Logistics Chain Production Process Production Dispatch Process Mines Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Product Demonstration Demo Moving to App Product Demo Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Enhancing Customer Experience Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Enhancing Customer Experience System Driven Planning and Customer Delivery Improved Customer Responsiveness Centrally monitoring all demands of any cluster / country Optimizing the logistics cost Customer Portal Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Establishing Real Time Management Decisions Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Real time Integrated Data for Decision Making Real-time/ Historical Reporting Dashboards Ramco Plant Data Management System Create ONE PLANT ONE DATA Interactive ONE TRUTH dashboard s Ramco ERP Log reports Create ONE digital Downtim backbone Logistics e Scada Energy analysis Productio KPIs trends n DCS Weigh Bridge Quality Integrate various Analytics data islands PLC/HMIs Fuel Mgmt. Sales Expert Systems Packing Analytics Quality Stockyard Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Business Live Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Real world Case Example Study Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. The Ramco Cements Ltd. (TRCL) Fifth large.st Cement Producer in India & Largest in2 S0o Mutnh T Ionndsi/a Year World-class R&D Highest Production capacity Centre EBIDTA/ton One of the most profitable cement producers in the country $3b Most Digitized Market Cap manufacturing company Wind Farm Owner 100% Waste (166 MW) Captive Heat Thermal Recover Copyright 2023, Ramco Systems Limited. Power (163 y (39 Information MW) MW) subject to change. All rights acknowledged. Digital Transformation Key Performance Benefits Production EBIDTA % Increase Throughput increase 4% to 5% 2% to 4% Cost Saving Reduction in SD of Quality 10% to 12% 10% to 20% Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Ramco Cements Ltd, 36 India - Key Business Benefits PRODUCTIVITY ELECTRICITY WEIGHT ANNUAL VARIATION SAVINGS 5 - 10 Tons / Hr 10 units / 40% to 0.1% $12 million Ton Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Key Metrics of one of their Plants 3MPT Plant Running Days A 335 2 Kilns Throughput TPD Cements Sold in 8500 TPD Bags Truck Waiting Time Fatal Accidents < 2Hrs 0 Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Ramco Cements Ltd, India Best in Industry Highest EBIDTA Fuel and power Digital transformation In Cement industry in Which contributes Ramco Cements recognized for India almost 65% of Variable the digital transformation Cost – Lowest in the implementation at all business industry functions Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Ramco Cements Ltd, India Key Implementation Areas Tight control No PPT / Excel Transparency Over quality of NO PowerPoint and Transparency and both input / Excel for all the review cost conscious output materials meetings among all achieved. CCooppyyrirgihgth2t02210, R2a3m, cRoaSymstceomsSLyimstiteemd. sInfLoirmmati teiodn.sunI bjfeocrtmtoachtiaonnge.sAulbrijgehctts atcokncohwalendggeed.. All rights acknowledged. Corporate Control Center – Live @ Ramco Cements , Chennai, India Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Customer Testimonia Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Customer Testimonial Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged. Business Benefits Eliminate / Enhance/ Improve Reduce • Manual tasks • Budgeting and Planning • Errors • Plant Productivity • SD of key parameters • Quality • Operating costs • Decision making Enable/ Perform Real-time Visibility • Integrated Application • Inventory • Optimized Supply Point • Unit level costs Allocation • Emission/ CO2 • Analytics • Plant status Cop•yrighKtP 2I 0m23o,n Riatomrcion gSystems Limited. Information subject to change. All rights acknowledged. contact@ramc Thank You o.com www.ramco.com Copyright 2023, Ramco Systems Limited. Information subject to change. All rTihgeh tcso anctkennotsw alenddg eindf.ormation contained in this brochure are intended for general marketing purposes only and should not be relied upon by any person as being complete or accurate. Ramco Systems Limited, its group, employees, agents and other representatives will not accept any liability suffered or incurred by any person arising out of or in connection with any reliance on the content of or information contained in this brochure. This limitation applies to all loss or damage of any kind, including but not limited to, compensatory, direct, indirect or consequential damage, loss of income or profit, loss of or damageto property and claims by third party. Copyright 2023, Ramco Systems Limited. Information subject to change. All rights acknowledged.
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