Uploaded on Jan 24, 2024
Digital transformation in the cement industry involves integrating advanced technologies to optimize operations and drive value. This includes smart manufacturing with IoT and automation, supply chain optimization, data analytics for predictive maintenance, energy management, enhanced quality control, improved customer engagement, workforce empowerment through digital tools, regulatory compliance, innovation in R&D, and robust risk management.
Unlocking business value in cement through Digital transformation| Ramco
RAMCO DIGITAL PLATFORM : PREsENTATION TO
CEMTECH
UNLOCKING BUsINEss VALUE IN CEMENT
THROUGH DIGITAL TRANsFORMATION
I
Producti Qualit Supply Maintenan Health and Finan
on y Chain ce Safety ce
Cement Companies that use DT to Unlock Business
Value Objectives Agenda
1 What is this “green” driving the 1 Introductions
cement 2 Product Demo
industry
Production Value
Share Best in class Example of a U•nloSchko :pfloor Automation
digital transformation using Ramco • Asset Utilisation
and the customer accrued benefits • Quality
Explore real world example of Ramco
2 C• em20e MntPsT :A Enhancing Customer Experience :
• Cement Player In India, 3 • Customer Delivery Time / Logistics Management
• Top 3 In South India, • Portals
• One of the Highest Margin Players In
the Industry
Establishing Real Time Management
D•eciCsoionntsro: l Tower
3 Exchange Ideas with peers on
• Shopfloor to Board
Relevance of Digital Room
Transformation in Cement 4 Real World
Examples
5 Customer
Testimonial
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
ntroducti
on
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
The Ramco 4
Group
$4B in MCap $1.13B in Revenues 16,000+ Employees
Group Fixed Group Cash Profit Group EBITDA
Assets USD 287 Mn+ USD 210 Mn+
USD 2.3 Bn
Buildin
Textil Ceme Pow Logisti
Educatio Softwa
g nal re
e nt er cs
Produc Institutio Produc
ts ns ts
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
The Ramco 5
Group
$4B in MCap $1.13B in Revenues 16,000+ Employees
Fifth largest First ERP Solution Most efficiently run
Cement producer Company in spinning mill in
in India Asia India
Buildin
Textil Ceme Pow Logisti
Educatio Softwa
g nal re
e nt er cs
Produc Institutio Produc
ts ns ts
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
About
Ramco
Part
of
$ 1.5 Billion Software Solutions, Cement, Building Products, 16000+ 8Cotton and Synthetic Yarn, Bio- Employee Year
Group Technology s s0
over R&D –
Chennai
28 ERP, HCM, 2000+ 25+ yearsAviation Employe of
Offices es Experience
over
200,000+ Technology 1000+ Partners
Users Customers Platform
Providers
serving
40+ Aviatio
Manufacturi Tradin Energy &
n ng g Utilities
vertical HealthCa Infrastruct Governme Logistic
s re ure nt s
Technology
Advancement
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
India Americas Europe Middle East Africa Asia ANZ
Chennai USA United UAE South Africa Singapore Sydney
Bengaluru Canada Kingdom Malaysia Melbourne
Mumbai Switzerlan Indonesia Auckland
Gurgaon d Germany Hongkong
China
2000+ Employees | 16 Vietnam
Nationalities Philippines
Customers in Asia, North America, Middle East, Europe, Africa and Japan
Oceania
28 Global Offices
Our Global Presence
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Cement Companies that use DT to Unlock Business
Value
1.Production Value Unlock
2.Enhancing Customer Experience
3.Establishing Real Time Management Decisions
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Digital Transformation Key Performance
Benefits
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Ramco’s Comprehensive
Solution
Corporate Function Management Plant
(CFM) Plant Operation Management (POM) Performance
Management
(PPM)
Sales & Customer Ore (Mine) Cement Ready Mix Planning Production
Management ProcessSuiteProduction Production
Quality Maintenance HSE/ Compliance
Finance &
Accounting Procurement Blendx
Inventory Logistics Contract Workforc
e
HR & Payroll Strategic HR
Plant Data Integration
Reports BI Mobile Apps Real Time Analytics
Enterprise Add-ons
Portal AI/ML BOTs Connectors BI -Analytics
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Production Value
Unlock
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Production Value
Unlock
Real-time visibility and control on Quantity, Quality and Productivity at all production stages
Elimination of Excel sheets in Production - System driven production Reporting
Realtime and historical data storage for enabling data driven decision making
Real time monitoring Asset Health
Dashboards for live visualization, analytics and leading to control tower
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Shop Floor
Automation
Integrated Control
Tower
Integrate Corporate & Business Plant Operation Plant Performance
d Management Management Management
Systems
Business
Procurement Sales & Accounts Supply Process
Marketing Maintenance Quality Logistics Chain Production
Process
Production Dispatch
Process
Mines
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Product
Demonstration
Demo
Moving to App
Product Demo
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rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Enhancing Customer
Experience
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rights acknowledged.
Enhancing Customer
Experience
System Driven Planning and Customer Delivery
Improved Customer Responsiveness
Centrally monitoring all demands of any cluster / country
Optimizing the logistics cost
Customer Portal
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Establishing Real Time Management
Decisions
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rights acknowledged.
Real time Integrated Data for Decision
Making
Real-time/
Historical Reporting
Dashboards Ramco Plant Data
Management
System
Create ONE
PLANT ONE DATA Interactive
ONE TRUTH dashboard
s
Ramco ERP Log reports
Create ONE digital
Downtim
backbone Logistics
e
Scada Energy
analysis Productio
KPIs trends n
DCS Weigh Bridge
Quality
Integrate various Analytics
data islands PLC/HMIs Fuel Mgmt. Sales
Expert Systems Packing
Analytics
Quality Stockyard
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Business
Live
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Real world Case
Example Study
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
The Ramco Cements Ltd.
(TRCL)
Fifth large.st Cement Producer in India & Largest
in2 S0o Mutnh T Ionndsi/a Year World-class R&D Highest
Production capacity Centre EBIDTA/ton
One of the most profitable
cement producers in the
country
$3b Most Digitized
Market Cap manufacturing company
Wind Farm Owner 100% Waste
(166 MW) Captive Heat
Thermal Recover
Copyright 2023, Ramco Systems Limited. Power (163 y (39
Information
MW) MW)
subject to change. All rights
acknowledged.
Digital Transformation Key Performance
Benefits
Production EBIDTA % Increase
Throughput increase 4% to 5%
2% to 4%
Cost Saving Reduction in SD
of Quality
10% to 12% 10% to 20%
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Ramco Cements Ltd, 36
India -
Key Business Benefits
PRODUCTIVITY ELECTRICITY WEIGHT ANNUAL
VARIATION SAVINGS
5 - 10 Tons / Hr 10 units / 40% to 0.1% $12 million
Ton
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Key Metrics of one of their
Plants
3MPT Plant Running Days
A 335
2 Kilns
Throughput TPD Cements Sold in
8500 TPD Bags
Truck Waiting Time Fatal Accidents
< 2Hrs 0
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Ramco Cements Ltd,
India
Best in Industry
Highest EBIDTA Fuel and power Digital transformation
In Cement industry in Which contributes Ramco Cements recognized for
India almost 65% of Variable the digital transformation
Cost – Lowest in the implementation at all business
industry functions
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Ramco Cements Ltd,
India
Key Implementation Areas
Tight control No PPT / Excel Transparency
Over quality of NO PowerPoint and Transparency and
both input / Excel for all the review cost conscious
output materials meetings among all achieved.
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sInfLoirmmati teiodn.sunI bjfeocrtmtoachtiaonnge.sAulbrijgehctts
atcokncohwalendggeed.. All rights acknowledged.
Corporate Control Center – Live @ Ramco Cements , Chennai,
India
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
Customer
Testimonia
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rights acknowledged.
Customer
Testimonial
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rights acknowledged.
Business
Benefits
Eliminate / Enhance/ Improve
Reduce
• Manual tasks • Budgeting and Planning
• Errors • Plant Productivity
• SD of key parameters • Quality
• Operating costs • Decision making
Enable/ Perform Real-time Visibility
• Integrated Application • Inventory
• Optimized Supply Point • Unit level costs
Allocation • Emission/ CO2
• Analytics • Plant status
Cop•yrighKtP 2I 0m23o,n Riatomrcion gSystems Limited. Information subject to change. All
rights acknowledged.
contact@ramc
Thank You o.com
www.ramco.com
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rTihgeh tcso anctkennotsw alenddg eindf.ormation contained in this brochure are intended for general marketing purposes only and should not be relied upon by any person as
being complete or accurate. Ramco Systems Limited, its group, employees, agents and other representatives will not accept any liability suffered or
incurred by any person arising out of or in connection with any reliance on the content of or information contained in this brochure. This limitation applies
to all loss or damage of any kind, including but not limited to, compensatory, direct, indirect or consequential damage, loss of income or profit, loss of or
damageto property and claims by third party.
Copyright 2023, Ramco Systems Limited. Information subject to change. All
rights acknowledged.
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