Profile Projectors for Industrial Metrology by Sipcon Technologies


Sipconinstrument

Uploaded on Jul 27, 2026

Category Technology

This presentation explains profile projectors, also known as optical comparators or shadowgraph projectors. It covers their working principle, construction, different types, and applications across industries such as automotive, medical, electronics, packaging, fasteners, and gears. It also highlights how profile projectors support accurate and reliable 2D measurement of industrial components.

Category Technology

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Profile Projectors for Industrial Metrology by Sipcon Technologies

PROFILE PROJECTORS Precision Optical Comparators for Industrial Metrology Sipcon's Range of Profile Projectors S I P C O N T E C H N O L O G I E S P V T. LT D . Leading Manufacturer & Supplier in India What Is a Profile Projector? A non-contact optical measuring instrument for precise 2D inspection Profile projector also known as an Optical Comparator or Shadowgraph Projector, it is classified under Industrial Metrology Systems. It uses a light source, lenses, and mirrors to magnify and project the contour of a part onto a screen — enabling accurate evaluation of dimensions, angles, and shapes with micron-level accuracy. Available in horizontal and vertical models Measuring range from 50×50 mm to 400×300 mm Compatible with digital readouts (DRO) & metrology software Sipcon Profile Projector with Digital Readout (DRO) 2 Working Principle & Construction How optics, mechanics, and electronics combine to measure a part 1 2 3 4 Light Source Optics Work Stage Digital Readout A tungsten/filament lamp produces a Condensers, lenses, and mirrors The part sits on an X-Y stage with Measurements are displayed on a parallel beam of light large enough to project a magnified shadow of the linear encoders that precisely track DRO or computer screen via cover the test piece. part onto a screen. movement. metrology software. The operator identifies reference points on the projected shadow (using crosshairs) and moves the stage to measure length, angle, or arc — or the system calculates these automatically. This principle later evolved into Vision Measuring Systems, which use digital images and automatic edge detection. 3 Vertical Profile Projector Precision measurement of flat parts using a vertical optical system Vertical profile projectors direct the light path straight down through the part onto the screen, making them the standard choice for flat, thin components that need quick, repeatable 2-axis measurement. Ideal for flat and thin components Straightforward loading & viewing on a horizontal stage Pairs well with DRO and CAD-overlay software 4 Horizontal Profile Projector Built for larger and cylindrical components with a horizontal viewing axis Horizontal profile projectors route the optical path along a horizontal axis, giving more clearance for bulky or long parts and making them ideal for inspecting larger or cylindrical components. Handles larger and heavier parts Well suited to cylindrical and long components Extended optical path for consistent clarity 5 Shadowgraph Profile Projector Clear, magnified profile views using shadow projection Shadowgraph profile projectors project a magnified shadow of the part onto a large screen, often within a curtained or enclosed cabinet that blocks ambient light for a sharper, higher-contrast profile. Large-screen shadow projection Enclosed setup minimizes ambient light interference Well suited to high-magnification profile checks 6 Coaxial Profile Projector High-accuracy measurement with advanced coaxial illumination Coaxial profile projectors illuminate the part along the same axis as the viewing optics, reducing shadow distortion and delivering high-accuracy measurements for detailed inspections. Coaxial illumination reduces shadow distortion Integrates well with CAD overlay software Suited to high-accuracy, detailed inspection work 7 Industries We Serve Wherever precise 2D measurement of small parts is required Automotive Cutting Tools Medical Pharma Packaging Rubber Electrical & Electronics Fasteners & Gears Spring Aluminium Extrusion 8 Why Choose Sipcon A leading Profile Projector manufacturer and supplier in India Reliability & Accuracy Nationwide Presence Dedicated Support High-quality Profile Projectors with DRO for Offices across Ambala, Delhi NCR, Mumbai, Prompt service and a dedicated service team precise measurement, indispensable for Chennai, Bangalore, Rajkot & Indore. backing every installation. factory inspection. 9 Get the Right Profile Projector for Your Application Contact Sipcon Technologies Pvt. Ltd. for competitive pricing and expert guidance. PHONE +91 82229 29966 EMAIL [email protected] HEAD OFFICE Plot No 280, HSIDC Industrial Estate, Saha, Ambala, Haryana GET A QUOTE 10