Difference Between Dehydrated Products And Spray Dried Products
                     Difference Between Dehydrated  
Products And Spray Dried Products
What are Dehydrated Products?
Dehydration shall be defined as the method that is implemented to reduce 
moisture  content in raw food products that promotes germs. Food 
ingredients can be preserved  using this method for a lot longer than they 
would normally last.
What are Spray-Dried Products?
By spraying any raw extract or juice of the fresh food product into a hot 
drying medium,  a product can be converted from a fluid state to a dried 
powder state by the method of  spray drying. It is one of the most affordable 
and convenient drying methods for  commercial purposes.
Manufacturing Process: 
 Dehydration Method:
Difference Between Dehydrated  
Products And Spray Dried Products
In the dehydration process, initial cleaning will occur, in which dirt will be 
removed by  running the raw products through a vibrating pre-cleaner. After 
that, the cleaned raw  ones will be passed to the soaking tank for perfect 
washing. The food products are then  transferred to a dehydrator machine, 
preventing even the most negligible traces of
water and leaving behind crispy dried flakes. Customization can be made 
after this step.  The customer can either prefer to have crispy flakes or 
request an entirely ground  powder. After that, filtration happens. The 
acquired dried product will be allowed to cool  before packing.
Spray-Dried Method:
In the initial step of spray-drying, fresh food products will undergo a 
cleaning process  before they are crushed to extract their juice, which will 
be homogenized. Next, the  extracted juice will be sprayed within the 
spray dryer by employing an atomizer. Then,  the dryer's hot air will 
evaporate the moisture or water droplets and release the fine  particles. 
Finally, the spray-dried product will be cooled and packed.
Difference between Dehydrated products and 
 Spray-Dried products:
Pros Of Picking Dehydrated Products:
Dehydrated products involve no indulgence in unnatural substances, 
additives, or  preservatives. They will remain 100% pure, with almost no 
loss of nutrients that have  been extracted from the raw food product.
In dehydrated products, you can hardly notice a variation in taste. In most 
cases, the  dehydrated products make sure to replicate the exact taste 
profile of the perishable  ones. The durability or stay period will be very 
long in these dehydrated products.
The dehydration process involves a simple drying method with a normal 
temperature  that makes the final products easy to handle. The dehydrated 
products have zero lumps  if they are packed appropriately without any air. 
These dehydrated products shall last up  to 12 months.
Cons of Dehydrated Products:
Difference Between Dehydrated  
Products And Spray Dried Products
Besides all these pros, the one primary con you should consider is that 
dehydrated  products are not 100% water-soluble. The dehydrated 
products don't possess a  free-flowing or flawless texture.
When compared to the spray-drying process, nutritional content will be lost 
in the food  ingredients that have undergone the dehydration process.
Pros Of Picking Spray-Dried Products:
Rather than dehydrated products that aren't 100% water soluble, these 
spray-dried  products will be highly water soluble. They possess free-
flowing and flawless textures.  Being manufactured from pure vegetable or 
fruit juice, these spray-dried products will  have an intense flavour.
Spray-dried products will have a richer color and aroma when compared to 
dehydrated  products. However, both spray-dried and dehydrated food 
ingredients have the same  shelf life of 12 months.
In general, spray drying is more cost-effective, quicker, and energy-efficient 
than freeze  drying.
Cons of Spray-Dried Products:
Spray-dried products will contain only 85% of pure juice. A very small 
amount of 1%  silica has been mingled with these spray-dried products to 
prevent lumps. And 14%  malto is added as a carrier agent. However, when 
kept in an open space, there will be
lump formation on the spray-dried products, which will be more highly 
breakable than in  freeze-dried ones.
However, spray-dried products are better when compared to freeze-
dried food  ingredients in terms of cost, handling, processing and 
storing.
Applications of Dehydrated Products and 
 Spray-Dried Products:
Both dehydrated and spray-dried products have endless applications 
since they are  direct and harmless substitutes for perishable food 
products.
Difference Between Dehydrated  
Products And Spray Dried Products
Dehydrated products make sure to shower its presence in a variety of RTE 
products  including masala powder, animal feed, seasonings mix, spicy 
pickles, instant noodles  tastemakers, ready-to-cook/heat/fry/eat items, 
food premixes, herbal medicine,  nutraceuticals products, canned foods, 
confectionery, snacks like potato chips and  bakery products.
Spray-dried products will never miss mingling with flavoured drinks, 
confectionery,  nutraceutical products, beverages, ready-to-
cook/heat/fry/eat items, food premixes,  cosmetics products, herbal 
products, and dairy products.
Wrapping Up:
After reading Mevive’s handy guide, it’s up to you to pick either dehydrated 
products or  spray-dried products depending on your end products.
You can also prefer Mevive International Food Ingredients for buying 
Dehydrated  vegetables and spray-dried fruit powders. We are the 
leading bulk supplier and
wholesaler of dehydrated vegetables, spray-dried fruit powders, dried 
leaves, dried  herbs and spice powders in the Indian market.
For Reference:
https://www.meviveinternational.com/products/dehydrated-ve
getables