Plasma Spray Coating Services in India: Precision Surface Engineering for Industrial Components
                     Plasma Spray Coating
Plasma Spray
Processors
Precision Surface Engineering for Industrial 
Excellence
Trusted Thermal Spray Specialists
Serving India Since 1980s
40+ ISO 6+
Years of Certified Coating
Experience Process Materials
www.plasmaspray.co.in
What is Plasma Spray Coating?
Surface Preparation
Plasma spray coating is an advanced thermal spray 01
process that uses a high-temperature plasma arc to Grit-blasting and cleaning for maximum adhesion
melt and propel powder particles onto a target 
surface at supersonic velocities.
Masking and Fixturing
The result: a dense, tightly bonded protective layer 02
Precise coverage and uniform coating thickness
that shields components from wear, corrosion, 
heat, and chemical attack.
The process works on a wide range of substrate Plasma Arc Application
03
materials including steel, aluminum, titanium, and Powder melted at 15,000°C and sprayed at high 
velocity
ceramics, without distorting or heat-damaging the 
base part.
Finishing and Testing
04
Grinding, polishing, hardness and adhesion checks
Key Benefits of Plasma Spray Coating
Exceptional Wear Resistance High Temperature Performance
Plasma coatings withstand abrasion, erosion, and sliding wear Operating above 1000 degrees Celsius? Plasma spray delivers 
in the most demanding industrial environments, extending ceramic and alloy coatings that maintain structural integrity 
component service life by 3 to 10 times. under extreme thermal loads.
Precision Surface Engineering Advanced Corrosion Protection
Exact control over hardness, porosity, and surface texture Dense, chemically stable coating layers seal the substrate from 
means better uptime, tighter tolerances, and components that moisture, oxidation, acids, and harsh chemical exposure in 
perform reliably under load. aggressive environments.
Coating Materials for Every Industrial Challenge
Each material is selected based on operating conditions, substrate, and performance targets.
Aluminium Oxide Chromium Oxide Zirconium Oxide
High hardness, wear resistance Chemically inert, seal-grade toughness Thermal barrier up to 1000 degrees C
Textile guides, pump sleeves, rings Mechanical seals, valves, rolls Turbine blades, furnace parts, liners
Titanium Oxide Nickel and Cobalt Alloys Composite Blends
Electrical insulation, low friction Anti-corrosion in harsh conditions Engineered for mixed demands
Insulators, paper machine components Chemical, marine, processing equipment Oil and gas, power plants, steel mills
Material selection is customized per component, operating load, and environment.
Industry Applications Trusted across 5+ sectors
Steel Industry
1 Roll journals, conveyor components, forming dies
Aerospace
2 Turbine blades, engine components, wear surfaces
Power Generation
3 Boiler tubes, heat exchangers, reactor parts
Oil and Gas
4 Pump plungers, valve stems, wellhead components
Textile Machinery
5 Guides, rollers, sleeves requiring low-friction surfaces
Why Partner with Plasma Spray Processors?
Custom Engineered 
40+ Years of Expertise ISO-Certified Process Fast Turnaround
Coatings
Consistent, documented Quick service delivery, Bespoke coating solutions 
Decades of precision coating 
results through strict quality including urgent rebuilds developed for specific wear, 
work across the toughest 
management and process and planned maintenance thermal, and corrosion 
industrial sectors in India.
control. shutdowns. demands.
Serving Maharashtra, Gujarat, Tamil Nadu, Telangana, Andhra Pradesh and Karnataka
Ready to Protect Your Components?
Share your component drawing or specification and get expert coating 
recommendations within 24 hours.
Call Us Visit
General - 9136642688 https://www.plasmaspray.co.in/
For Enquiries - 8928108572
Plasma Spray Processors: Where quality coatings meet decades of industrial expertise.
Mumbai | Pune | Bangalore | Chennai | Hyderabad | Rajkot | Baroda | Coimbatore