Metals and Mining Sector: Increase Recovery, Stabilize Throughput, and Cut Cost per Tonne
                     Metals And Mining Sector: 
Increase Recovery, Stabilize 
Throughput, & Cut Cost Per 
Tonne
BMGI India | 
Trusted Metals and Mining Consulting Partner
www.bmgindia.co
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Industry Challenges
• Volatile commodity prices affecting profitability
• Fluctuating ore grades impacting recovery rates
• High cost per tonne due to inefficiencies in mining and processing
• Equipment downtime reducing throughput stability
• Rising pressure to optimize energy and resource usage
Why Operational Excellence 
Matters in Metals & Mining
• Higher recovery rates improve yield and margins
• Stable throughput ensures predictable production and delivery
• Cost per tonne reduction improves competitiveness
• Process optimization reduces waste in energy, water, and 
consumables
• Continuous improvement drives long-term sustainability in mining 
operations
BMGI’s Approach to Metals & Mining 
Consulting
As one of the leading mining consulting firms in India, BMGI India 
combines Lean, Six Sigma, and process excellence frameworks to 
deliver results in metals and mining.
Our consulting approach includes:
• Recovery improvement: Optimize concentrators, smelters, and 
beneficiation processes
• Throughput stabilization: Minimize variation in crushing, 
grinding, and milling units
• Cost per tonne reduction: Streamline workflows and remove 
bottlenecks
• Asset reliability enhancement: Increase availability of mining 
equipment and plants
• Value stream optimization: Align exploration, extraction, and 
processing for efficiency
Tools and Frameworks Applied
• Value Stream Mapping across the mining-to-market chain
• Lean methods to remove waste and improve process flow
• Six Sigma analytics to reduce variation and improve recovery
• Reliability-Centered Maintenance (RCM) for equipment uptime
• Performance dashboards tracking recovery, throughput, and cost 
per tonne
Benefits of Partnering with BMGI India
• Recognized among leading metals and mining consulting 
companies in India
• Deep expertise in recovery improvement, throughput optimization, and 
cost reduction
• Tailored solutions for iron ore, coal, copper, zinc, aluminum, and 
precious metals
• Proven track record in embedding operational excellence in mining 
operations
• Strong capability building to sustain improvements at site level
Measurable Business Impact
• Improved recovery rates across beneficiation and refining
• Reduced cost per tonne in extraction and processing
• Stable throughput with fewer bottlenecks and interruptions
• Enhanced asset reliability for critical mining equipment
• Sustainable improvement culture in metals and mining 
operations
Conclusion
Higher recovery, stable throughput, and lower cost per tonne are 
achievable with the right approach. BMGI India, a trusted metals 
and mining consulting company, helps organizations streamline 
operations, apply Lean and Six Sigma, and sustain performance 
improvements.
Breakthrough Management 
Group
India Private Limited
Location: 905/906 Raheja Chambers, 213 Nariman Point,
Mumbai, Pin-400021, India
Phone: +91 22 4002 0045/46 |  Email: [email protected]