Induced draft (ID) fans are among the most pivotal elements in many plants and manufacturing units. The primary function of an ID blower is to gather the gases and contaminants in the combustion chamber and expel them into the outside environment. To achieve this goal, these fans generate negative pressure. However, ID fans can provide the expected benefits only when measures are initiated to ensure that the performance of these blowers is consistently optimal.
Efficiency Matters Optimizing Induced Draft Fan Performance (1)
EFFICIENCY MATTERS: OPTIMIZING
INDUCED DRAFT FAN PERFORMANCE
Neel Rao
Writes on Reitzindia massive industrial fans, ID fans and
induced draft fans from Reitz india.
Induced draft (ID) fans are among the most pivotal elements in many plants and
manufacturing units. The primary function of an ID blower is to gather the gases and
contaminants in the combustion chamber and expel them into the outside
environment. To achieve this goal, these fans generate negative pressure. However,
ID fans can provide the expected benefits only when measures are initiated to
ensure that the performance of these blowers is consistently optimal.
Developing the right strategies and integrating the related technologies are
examples of those initiatives. This particular write-up will elaborate on the salient
aspects of optimizing induced draft fan performance
The rate of airflow of the fans is a key parameter for selecting the correct
model. There is no fixed standard for how much airflow rate is required; this
varies from one plant to another. The business has to be clear about its precise
requirements. It is only then that the ID fans with the right airflow can be
deployed.
It has to be made sure that the pressure that the induced draft blowers support
conforms to the requirements of the facility. If the processes are complex, it is
better to opt for blowers of high pressure.
There are several designs of these blowers available in the market, such as
backward inclined fans and variants that are backward curved. We also have
designs like high-pressure radial shrouded and high-pressure radial open fans.
Here again, the exact operations of the plant/facility determine which is the
most suitable design for the premises.
The induced draft fans are sold in a variety of sizes. And, the facility/plant needs
to exercise the utmost caution to choose the version of the proper size. It
should perfectly match the process specifications.
As it is, the ID fans are made to operate in a harsh environment where they are
more vulnerable to issues like erosion and corrosion. Therefore, it is preferable
to bring in blowers that are made from materials like stainless steel or carbon
steel. If the processes in a plant are highly rigid, it’s desirable to deploy blowers
designed to handle things like excessive vibrations and temperature
fluctuations.
The company must strive to improve the control system of the ID fan, to bring
about a proportionate rise in its performance levels. This enhanced
performance automatically boosts the overall efficiency of the processes. Here,
depending on VFDs (variable frequency drives) is recommended.
The management is necessitated to design appropriate strategies to keep the ID
fans operating at their best consistently. The facet of preventive maintenance
has to invariably be inclusive in those strategies. Carrying out maintenance
works at regular intervals significantly lowers the possibility of sudden, costly
repairs. That is always more viable than waiting for any major issue to manifest.
Making certain that the configuration and sizes of outlets and inlets are proper
is paramount, too.
In contemporary times, plants and other facilities will be furthering their
interests by incorporating the latest relevant technologies into the processes.
With this, monitoring and operating the fans from even remote locations
becomes a simplified matter.
Also, modern technologies enable factories and plants to predict the snags that
blowers are likely to develop well in advance. It’s not just that, prompt alerts are
sent to the personnel, as well. Timely action can then be taken to quickly rectify
the issue in an uncomplicated way.
About REITZINDIA
Reitz India has set a benchmark to deliver high quality fans for heavy duty industries
which can work at precise operating conditions like high temperatures and
pressures. Reitz offer idealistic Centrifugal Fan and Centrifugal blower design that
can be used in all large scale process industries like cement, iron & steel, power
plants, fertilizers/ chemicals and more.
Thank you for spending your precious time in reading this article!
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