The cement industry across the world is growing at a decent pace. Considering the massive structure of this industry, the manufacturing plants need to deploy different types of industrial fans. Cement is extensively used as a binder, mixture, and building material.
WHY ID AND FD FANS ARE CRITICAL EQUIPMENT IN CEMENT MANUFACTURING FACTORIES?
WHY ID AND FD FANS ARE CRITICAL
EQUIPMENT IN CEMENT MANUFACTURING
FACTORIES?
Neel Rao
Writes on Reitzindia Induced draft fan and
Reitz India's ID Fans and FD Fans.
The cement industry across the world is growing at a decent pace. Considering the
massive structure of this industry, the manufacturing plants need to deploy different
types of industrial fans. Cement is extensively used as a binder, mixture, and building
material. It is a crucial material in the construction and manufacturing industry. From
buildings to pavements and from dams to surfacing sidewalks, cement continues to
be a versatile construction material.
Naturally, the high demand for cement requires the manufacturing plants to deploy
the right kinds of industrial fans. This helps in maintaining the right combustion
environment.
Why are industrial fans necessary in the cement manufacturing industry?
The manufacturing process of cement calls for specific industrial fans. This helps in
managing and handling different processes such as grinding, moving, heating,
cooling, and preheating. Besides, an efficient air filtration mechanism is a crucial part
of the manufacturing industry to fulfill environmental regulatory norms. This
explains why cement companies use several types of industrial fans in the process.
The most common industrial fans that cement companies need include forced
draught fans and induced draught fans. Forced and induced draught fans are used in
manufacturing furnaces, boilers, ovens, and other industrial components. We are
going to discuss why these fans are critical in the cement manufacturing industry.
Forced draught fans
The key role of forced draught fans is to create positive pressure around the
combustion chamber. These fans help in pushing the air in these systems. Right from
dust collection machines to furnaces or boilers, different parts of the operational
mechanism need forced draught fans. However, these fans function differently
based on the place you incorporate them. In furnaces or boilers, forced draught fans
collect fresh air from the external environment and blow them into the furnace. This
facilitates the combustion process significantly. The direct drive fan mechanism in
forced draught fans makes them popular.
Induced draught fans
The operational mechanism of induced draught fans is exactly the opposite of forced
draught fans. They create a negative pressure in the combustion chamber, drawing
exhaust gases through the chimney after combustion into the environment. Specially
built chimneys are necessary to eliminate this air into the atmosphere. However,
these fans consume more power to operate compared to forced draught fans.
What makes FD and ID fans crucial in the cement manufacturing industry?
Now that you know how FD and ID fans regulate the operational conditions around
the combustion chamber, it’s easy to understand their importance in the cement
manufacturing industry. It is necessary for these fans to have proper thickness and
MOC. This has to be decided on the basis of the amount of dust they need to handle
and the operational temperature around the combustion chamber. If there are
excessive dust particles, it would cause the padding to wear away.
One of the prime benefits of using these customized fans is that they produce low
noise. By reducing the noise level in the manufacturing unit, they enhance the
working conditions for the staff. This indirectly results in increased production, and
cement companies can boost their revenue.
About REITZINDIA
Reitz India has set a benchmark to deliver high quality fans for heavy duty industries
which can work at precise operating conditions like high temperatures and pressures.
Reitz offer idealistic Centrifugal Fan and Centrifugal blower design that can be used in
all large scale process industries like cement, iron & steel, power plants, fertilizers/
chemicals and more.
Thank you for spending your precious time in reading this article!
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