The Gansons Nauta® Mixer - Conical Screw Mixer & Processor


TabletCoater

Uploaded on Oct 1, 2026

Category Business

The Gansons Nauta® Mixer - Conical Screw Mixer & Processor offers gentle 3D mixing, 95% efficiency & zero heat for fragile products.

Category Business

Comments

                     

The Gansons Nauta® Mixer - Conical Screw Mixer & Processor

Gansons Nauta® Processor Knowledge • Execution • Support About Gansons Customer Support Founded in 1947, we are one of the world’s At Gansons, we recognize that our clients need to oldest family-owned process equipment maximize their ROI over the entire lifecycle of manufacturers. Through the course of our ownership. For our clients, machine downtime is not history, we have been at the forefront of acceptable. To support them, we maintain a dedicated industrial innovation. Today, over two billion team of 20 service engineers. person-hours of experience shape and refine every Gansons machine and service. Technical Support and Repair Gansons, an ISO 9001:2008 certified company, Live and immediate technical support is available using has multiple facilities across India with all major communication tools. Local service engineers headquarters in Thane (near Mumbai). We have are available in selected locations. manufacturing facilities in Thane, Digha, and Standard on-site response time: two in Nashik with a combined floor space of • India: 24 hours over 150,000 square feet. • Globally: 72 hours (conditions apply) Installation and commissioning supervision is done by To drive product innovation, we maintain our a single person for a seamless experience. own Research and Development facility in All our vendors are contractually required to adhere to Thane. This facility is supported by close the same service standards. relationships with leading academic institutions. We have a global network of agents to support Value Added Services our c l ients f rom over 30 countr ies . We offer our clients value-added services so that they Our commitment to excellence is built on can run their machines with the highest efficiency over our values of Passion, Perseverance and time. Perfection. • Operator training programs • Process optimization and validation To quote one of our clients, “When you buy • Annual maintenance contract Gansons, you buy peace of mind.” • Machine upgrade consultations Gansons Nauta is brilliantly engineered to successfully achieve complete mixing of powders or pastes in a short time. Gansons Nauta demonstrates measured superiority in a wide range of processes. Gansons is one of only three global official licensees of Nautamix B.V. (Holland). With over 1,000 Gansons Nauta sold over 40-plus years, Gansons is the only manufacturer that has comprehensive knowledge and experience across the broad range of applications that this extraordinary machine processes easily. With its outstanding knowledge, execution, quality and customer support, Gansons is the best choice for your next Nauta. C. J. Nauta Gansons Nauta Vast Knowledge and Experience for Over 40 Years Gansons Nauta as a Mixer The unique screw flight agitator, rotating on its own axis while orbiting the periphery of the conical tank, sets up three distinct intermixing currents in the batch at the same time. The result is the most comprehensive mixing action, even while mixing high viscosity materials and ingredients of widely different densities. The most fragile filaments and flakes are safe in Gansons Nauta because of its smooth and gentle mixing action. Gansons Nauta in very successful in mixing pastes and plastisols. To achieve deaeration while mixing, Gansons Nauta can be equipped with vacuum. Gansons Nauta as a Processor Gansons Nauta Processor executes a variety of processes including agglomeration, coating, crystallization, drying, granulation, homogenizing, impregnation, instantiation, deaeration, de-dusting and solid-liquid or solid-solid reaction. • Fast drying of slurries, pastes, solids, free flowing powders • Complete closed system secures environmental protection • Can be combined with inert gas or air percolation drying • Easy solvent recovery • No damage to heat sensitive products • Important savings by combining operations such as mixing, drying and granulation The fabricated vessels comply with international pressure vessel codes including BIS, BS, ISME and others. Gansons Nauta as a Dryer • Vacuum drying and simultaneously homogenizing products • Vacuum drying of heat sensitive products • Production of pastes and deaeration under vacuum in order to prevent formation of air bubbles in the final product • Reaction under vacuum or pressure of pasty products • Mixing and reaction of products in an aqueous phase at temperatures above 100°C • Product reactions under pressure blanketed by inert gas WIP arrangement Spray balls for WIP Easy to clean Cleaning by 360° rotation Sampling device Lump breaker Efficient in-process quality check Eliminates agglomerates Unloading – bottom discharge Unloading - side discharge Fast and complete discharge Convenient discharge Unique Gansons Nauta SKX drives with Bursting pressure of 10 bar highest torque transmission efficiency Safe and reliable construction Effective and reliable Fill load starting Mixing accuracy up to 0.01% Prevents stalling and starts under full load in case Exceptional mixing efficiency of power failure Wide range of batches Efficient design rd Mixes partial and full capacity batchesMixing time reduced by 2/3 equally well 10 HP motor can mix a batch of 2,000 Kg Integration of vacuum filters in vacuum dryers Energy consumption and savings Better drying efficiency Obstruction free cone shaped design Vessels with jackets and limpet coils Easy to clean Processes requiring temperature control These results are based on trials conducted in our laboratory under ambient conditions. Results may vary depending on the process, product and environmental conditions. Gansons Nauta Models and Highlights Model DBX1 DBX2 MBX1 Application Mixing of abrasive, fragile, Faster mixing of Mixing or mixing-heating. Highlights and heat-sensitive products pharmaceutical and Examples: and materials of varying non-pharmaceutical • Powders and pastes densities. products including • Granules and slurries Examples: specialty chemicals. • Blending of polymers • Vitamin concentrates • Guar gum powders • Heat stabilizers and • Catalysts and additives lubricants • Dyestuff powders • Resins and additives • Water treatment chemicals • Heavy metal powders • Dairy mixes and milk powders 300 to 10,000 litres 600 to 6,000 litres 600 to 10,000 litres Capacity Commercial scale Commercial scale Commercial scale Standard • Non bottom-supported • Cantilever-design • Bottom-supported Features screw shaft screw shaft screw shaft • Reinforced swing arm • Non bottom-supported • Swing arm and mixing and mixing screw screw shaft screw have separate have individual drive • Additional screw drive motors motors • Arm and screw driven • Arm drive has safety • Directly-coupled drive by separate motors coupling and limit unit • Bottom discharge switch Optional • Dished top • Dished top • Dished top Features • Heating/cooling jacket • Heating/cooling jacket • Heating/cooling jacket • Compatible with • Liquid spraying • Liquid spraying attachment pressurized applications attachment • Lump breaker • Liquid spraying • Lump breaker • Optional design for attachment mixing-heating in • Lump breaker pressurized condition MBXC DBXU MBXU Double cone mixer ideally suited Drying of heat sensitive API wet Drying of heat sensitive for installation sites with mass and similar products, pharmaceutical and restricted head room. pharmaceutical and non-pharmaceutical products. Required mixing time non-pharmaceutical materials at Preparation of toothpaste substantially reduced compared reduced temperature. Impregnating clay granules to equal volume single unit. For reaction, solvent extraction, with pesticides. Mixing and heated mixing of and similar unit operations. Making detergents, drying powder ingredients with rubber chemicals. additives, blending of dyestuff. 3,500 to 20,000 litres 300 to 10,000 litres 1,500 to 15,000 litres Commercial scale Commercial scale Commercial scale • Flat top cover • Free hanging screw shaft • Bottom-supported screw • Two standard conical • Vacuum/pressure shaft shells welded to form a operated shell jacket • Vacuum/pressure single one • Dished top operated shell jacket • Bottom supported mixing • Dry mechanical seals for the • Dished top screws rotary joints of swing arm and • Dry mechanical seals for the • Side outlet screw rotary joints of swing arm and screw • Dished top • Lump breaker • Jacket: spirally baffled • Heating/cooling jacket • Dust collector/filter for conventional or half-pipe • Liquid spraying attachment vacuum operation limpet coil • Lump breaker • Surface condenser • Lump breaker • Surface scraper for screw • Dust collector/filter for flights vacuum operation • Variable frequency drive for • Surface condenser the screw • Surface scraper for screw flights • Variable frequency drive for the screw to vary shaft speed as required D: Free hanging screw shaft • M: Bottom supported screw shaft • X: Separate drives for screw and arm • U: Special customizations C: Combo type Nauta • B: Conventional screw and arm drive (both at the top) • X1: Single screw • X2: Twin screw World Headquarters : 157, Akbar Camp Road, Kolshet, Thane 400 607 India Tel.: +91 22 6988 8000 Website: http://www.gansons.com Sales (India): [email protected] Sales (Global): [email protected] https://www.linkedin.com/company/gansons www.twitter.com/Gansons https://www.facebook.com/Gansons/