Uploaded on Dec 1, 2020
EPACK Prefab is one of the biggest infrastructure companies in India over the years. EPACK provides Prefabricated Structures Catalogue, LGSF Panels Catalogue, Pre- Engineered Buildings(PEB) Catalogue, Sandwich panels Catalogue, Standard Modular Solution Catalogue, Prefab Site Infra Structure Catalogue.
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COMPANY PROFILE
EPACK is one of the leading manufacturer and supplier of Prefabricated
structures in India, EPACK has supplied over 12 million sq. ft. area in
prefab structures around the world, and has accredited the international
standards of ISO9001:2000 and ISO14001:2004 quality management
systems.
The Principal activity of the organization comprises of :
Ÿ Pre Engineered Buildings.
Ÿ Prefabricated Structures.
Ÿ Insulated Sandwich Panels.
Ÿ Light Gauge Steel Frame.
Ÿ Standard Modular Buildings.
Ÿ Custom Molded Protective EPS Packaging
Since the inception of EPACK in 1999, the organization has become a leading name in
the industry for the manufacturing of high quality products that continuously set new
benchmarks in improving industry standards.
OUR VISION
To be a market leader in protective foam packaging (PFP), Energy Efficient Insulating
Materials (EEIM) and Efficient Building Solutions (EBS).
MISSION STATEMENT
Ÿ To nurture lasting customer relationships by anticipating needs and delivering beyond
expectations.
Ÿ To continuously improve our cost stewardship in the value chain.
Ÿ To analyze customers' needs and come up with innovative products.
Ÿ To prepare and groom the next generation of young thinkers.
Ÿ To market value added branded products in the domestic and global markets.
Ÿ To "Grow with the Best" customers, suppliers, financial institutions, employees & other
stake holders.
END TO END SOLUTION
On-Site Design Manufacturing Project
Consultation Management
On-going Project Construction Delivery
Technical Support
ISO - 9001 ISO - 14001
WHAT WE DO
PREFABRICATED STRUCTURES PRE ENGINEERED BUILDINGS
Ÿ Site Office Ÿ Warehouse
Ÿ Living Accommodation Ÿ Industrial Shed
Ÿ Marketing Office Ÿ Factory Building
Ÿ Low Cost Mass Housing Ÿ Industrial Enclosures
Ÿ Prefab Canteen Ÿ Shopping Complex
Ÿ Railway Shelters Ÿ Airport Terminal Building
Ÿ Guard Room Ÿ Aircraft Hangars
Ÿ Prefabricated Toilets Ÿ Auditorium
Ÿ Clean Room Ÿ Poultry Shed
Ÿ Cold Storage Ÿ Mezzanine Floor
Ÿ Ripening Chambers
Ÿ Prefabricated Pulpits
Ÿ Acoustic Enclosure LIGHT GAUGE STEEL FRAME ( LGSF )
Ÿ Solar Inverter Room Ÿ Prefab Villas / Cottages
Ÿ Military Camps Ÿ Prefab Homes
Ÿ Telecom Shelter Ÿ Prefab Schools & Hospitals
Ÿ Sample Flats
SANDWICH PANELS
STANDARD MODULAR SOLUTION
Ÿ PUF Panel
Ÿ EPS Panel Ÿ K-house
Ÿ Rockwool Panel Ÿ Mi Homes
Ÿ Glasswool Panel Ÿ Liftable Porta Cabins
SECTORS WE CATER
INDUSTRIAL INFRASTRUCTURE
Ÿ Warehouses Ÿ Airport Terminal Buildings
Ÿ Industrial Sheds Ÿ Aircraft Hangars
Ÿ Factory Building Ÿ Metro Stations
Ÿ Cold Storage Buildings Ÿ Railway Shed
Ÿ Clean Rooms Ÿ Foot Over Bridges
Ÿ Poultry Sheds Ÿ Shopping Complex
Ÿ Industrial Enclosures Ÿ Petrol Pump Stations
Ÿ Multilevel Car Parking
CONSTRUCTION INSTITUTIONAL
Ÿ Site Office Ÿ School Buildings
Ÿ Staff Accommodation Ÿ Hospitals
Ÿ Labor Accommodation Ÿ Hostel Buildings
Ÿ Canteen Buildings Ÿ Laboratories
Ÿ Toilet Blocks Ÿ Exhibition Halls
Ÿ Guard Room Ÿ Office Buildings
SPORTS & LEISURE BUILDINGS SPECIAL BUILDINGS
Ÿ Stadiums Ÿ Control Rooms
Ÿ Sports Complex Ÿ Kiosk
Ÿ Auditoriums Ÿ Noise Proof Enclosures
Ÿ Gymnasiums
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STATE-OF-THE-ART INFRASTRUCTURE
We owe our success to our infrastructural
base. All manufacturing activities are
carried under one roof, right from Cutting,
Shearing, Bending, Foaming and Finishing
to actual shipment. Our workforce consists
of numerous skilled engineers technicians,
management personnel and other
technical and non technical workers who
give us an added edge over others. In
addition our factory being well equipped
with all latest technologies and
sophisticated machines & equipment.
MANUFACTURING FACILITIES
The EPACK plant is equipped
with most sophisticated
manufacturing equipment /
machines like :
Ÿ Continuous H Beam Welding
Machine
CONTINUOUS H BEAM WELDING MACHINE
Ÿ CNC Plasma Cutting Machine
Ÿ Continuous Sandwich Panel
Machine
Ÿ Canon Foaming Machine
Ÿ Shearing Machine
Ÿ C/Z Purlin Machine
Ÿ CNC Punching Machine
Ÿ LGSF Machine CNC PLASMA CUTTING MACHINE
Ÿ Roof Prole Machine
Ÿ Shot Blasting And Painting
Facility
CONTINUOUS SANDWICH PANEL MACHINE
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Key Advantages
Ÿ Over 12 million square feet
area covered in Prefab
structures around the world.
Ÿ We are the leader in design,
fabrication, supply and
SHEARING MACHINE C / Z PURLIN MACHINE erection of Prefabricated
structures.
Ÿ Fully equipped with
automated machineries
which helps us to full ll our
client requirements on time.
Ÿ Innovative design and
engineering capabilities of
the highest degree.
CNC PUNCHING MACHINE LGSF MACHINE Ÿ Versatile product range.
Ÿ Superior Quality materials
and state of the art
machinery.
ROOF PROFILE MACHINE CANON FOAMING MACHINE
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EPACK SANDWICH PANELS
EPACK sandwich panels are high quality
products produced with proled Pre-Painted
Zinc Coated, Galvalume Coated Steel, Stainless
Steel Sheets and combined with PUF / EPS /
ROCKWOOL / GLASSWOOL core material as
the insulation material.
With a wide range of different as colors cut-to-
length in our factory and supplied ready-to-
install, our modern building products fare well in
h igh ly economic weather- independent
conditions and fast modular building process.
SANDWICH PANEL JOINTING SYSTEM
CAMLOCK JOINTING SYSTEM TONGUE & GROOVE IN EPS, OVERLAP JOINTING FOR ROOF
IN PUF PANELS ROCKWOOL & GLASSWOOL PANELS PANELS
PUF PANEL SPECIFICATIONS
* EPACK Panels comply with all relevant IS codes.
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EPS PANEL SPECIFICATIONS
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50-120 mm
50-120 mm
50-120 mm 50-120 mm
ROCKWOOL PANEL SPECIFICATIONS
GLASSWOOL PANEL SPECIFICATIONS
ROCKWOOL PANEL
GLASSWOOL PANEL
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IN SITU SANDWICH ROOFING SYSTEM
The EPACK In Situ Sandwich Roong system is
composed of four elements. Outer Roof Top Sheet,
Vapor Barrier Sheet, Rockwool / Glasswool
Insulation, and the Roof Bottom Sheet, which are
placed directly on site. The main advantage of this
type of roong system is that it allows total freedom
when dening each of its components both to
optimize their performance and to achieve it.
U Value 0.26 W/m²K
Sound Transmission Class 39±3
Impact Insulation 42±3
STANDING SEAM ROOFING SYSTEM
EPACK is providing a single length color coated
standing seam roong system that offers the freedom
to create truly extraordinary buildings.
These roong systems have double structural multi
zip standing seam steel and are concealed xed with
an aluminum clip having 3mm thermal pad to increase
weather durability and greater resistance to wind
uplift.
Sheet Locking System
Base Metal Thickness 0.55mm
(BMT)
Yield Strength 300 mpa
Coating Hot Dip Metallic Al / Zn Alloy (150gms
/ sqm)
Paint AS / NZS 2728 Class-3
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SITE OFFICE
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PREFAB ACCOMMODATION
ROW HOUSING LABOUR ACCOMMODATION
FARM HOUSE STAFF ACCOMMODATION
HOSTEL BUILDINGS EMERGENCY HOUSING
10
LIGHT GAUGE STEEL FRAME
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INDUSTRIAL ENCLOSURE & CONTROL ROOMS
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CLEAN ROOMS
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COLD ROOMS / STORAGE
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PRE ENGINEERED BUILDINGS
15
LIFTABLE PORTA CABIN
EPACK Liftable Cabins is built on efciently designed structures as per IS code, using steel frame and light-weight
protective dry walls (sandwich panels). One liftable cabin consists of Top Frame, Bottom Frame, 4 Posts and
exchangeable wall panels which can be simply assembled in modules, with the components bolted together, and
can be quickly assembled and dismantled .
20x10 ft. Porta ca bin Inside View
Packed 30x10 Feet Liftable Porta Cabin 30x10 Feet Liftable Toilet Block
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Mi HOMES
Mi GUARD ROOM (4X4 ft) Mi CABIN (6x6 ft)
Mi SHELTER (8x8 ft) TICKET BOX OFFICE
TELECOM SHELTER POLICE CHECK POST
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PREFAB K-HOUSE
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EPACK INTEGRATED DOORS
Type of Doors
Ÿ PUF Insulated Doors: Single/Double leaf Door made from PUF SANDWICH PANELS with PPGI
frame. Door will be provided with high quality hinges, handle, etc. The door will be xed with the wall panels
with adequately designed screws and other hardware's. Sizes of the doors will be standard or customized as
per customer's requirement.
Ÿ Aluminum Doors: Single/Double leaf Door made from half Glass & half laminated board with
Aluminum frame. Door will be provided with high quality hinges, handle, etc.The door will be xed with the
wall panels with adequately designed screws and other hardware's. Sizes of the doors will be standard or
customized as per customer's requirement.
Ÿ Clean Room Doors: Single/Double leaf made from Polyurethane foam / Rock wool / Honeycomb as core
insulation with view glass & adequately designed hinges, Handle, Lock, Door Closer & Kick Plate.
Ÿ Cold Room Doors: Single/Double leaf hinged overlap door made from 60/80/100/120/150 mm thick
polyurethane foam as core insulation having 40+2kg/m3 density with three sides PVC frame directly
mounted to wall panels having four side heavy duty EPDM gaskets with adequately designed European
hinges & locks.
PUF Insulated Doors Aluminum Doors Clean Room Doors Cold Room Doors
EPACK INTEGRATED WINDOWS
Aluminum Sliding Windows Aluminum Fixed Windows Glass Windows for Clean & Cold Room
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EPACK FIRE RATED DOORS
EPACK insulated re rated doors are designed to reduce the spread of re in most critical condition. These types
of doors are highly preferred in all types of buildings, to offer safe and secure living .
To withstand extreme conditions for longer durations and to ensure complete safety these doors are tested and
certied to the highest Indian standards.
Colour Options
RAL 5012 RAL 3001 RAL 6029 RAL 9002
Blue Brick Red Green Grey White
Technical Specications
Leave the fire
Ÿ Flush Door 50mm Thick Door Leaf, 1.2 mm Pre Painted Galvanized Iron.
Ÿ Panic Bar Lock
Ÿ Rockwool Insulation
Ÿ Powder Coated Leaf Door
Ÿ View Port 02 hour Fire Rated 6mm Thick With GI Frame.
Ÿ Fire Rated Hardware.
Ÿ Hinges SS 304 Ball Bearing Hinges, 4 nos Per Leaf.
Ÿ 5mm Thick Steel ( Welded), Hinge Reinforcement.
Ÿ Wall Frame Welded 180x60mm, 1.6mm thick GI Powder Coated.
Ÿ Available In Single And Double Leaf Options.
Ÿ Tested at CBRI Roorke as per BS 476, parts 20 & 22 IS 3614, part 21996.
Available Sizes
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FEATURED PROJECT
Hindon Airport, Ghaziabad
Completed in Total Project Area Inaugurated on 8th March’19
4 months 2.5 Lakh Sqft. by Hon’ble PM Narendra Modi
Airport Terminal Building Facilities
Ÿ Flight Information Display System (FIDS) Ÿ Baggage Conveyor Belt Ÿ Baby Care Room
Ÿ Fire Fighting and Fire Alarm System Ÿ V.I.P Reserved Lounge Ÿ Frisking Booth
Ÿ Taxi & Hotel booking Counter Ÿ Air Lines BackUp Ofces Ÿ Smoking Room
Ÿ Airline Ticketing Counters Ÿ Fire Control Room Ÿ CCTV, PA System,
Ÿ Mishandled/ Unclaimed Baggage Room Ÿ Check-in Counters Ÿ X-Ray Machine
21
FEATURED PROJECT
Aster Public School, Greater Noida
Completed in School Building Area No Of Storey
5 months 1,10,000 Sqft. G+5 Pre-Engineered Building
22
FEATURED PROJECT
JP Associates, Kishtwar (J&K)
Completed in Project Area Staff Snow Load
45 days 59,000 Sqft. Accommodation / 500 mm
Site Ofce
Kishtwar, apart from being one of the beautiful places in J&K that is
located at a height of 5,300 feet and 238 km away from the Jammu,
working here for JP Associates, Hydro Project was one of the challenging
projects for us. EPACK has started this project during the winter season
and at this time temperature goes to a minus degree, roads were closed
due to snow and sudden rain was making the situation worst after all
these challenges, EPACK team had completed this project in just 45 days.
In this project, we used Prefabricated Structures and PUF Insulated
Panels for Roof and Walls for Ground Storied Living Accommodation
and G+1 Storied Site Ofce Buildings.
23
FEATURED PROJECT
Shapoorji Pallonji , New Delhi
Completed in Total Project Area No Of Buildings
6 months 1.6 Lakh Sqft. 14
This site infra of area 1.6 lakh sqft. for Shapoorji Pallonji was built in New Delhi. The Buildings will be used as a Staff
Accommodation and Site Ofce for more than 3000 staffs who worked in New Exhibition Centre Construction at Pragati Maidan.
In this project we had used K-system house with Insulated sandwich panel system that provides high insulation on the walls and roofs
and Insulated Pre-Engineered Buildings.
Out of 14 buildings, 6 buildings were G+1 and other 6 buildings were G+2 for living accommodation and 2 PEB Site Ofces for
admin works.
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FEATURED PROJECT
Hankuk , Greater Noida (UP)
Completed in Total Project Area No Of Buildings
30 Days 11,346 Sqft. 02
When Aesthetic Look, Durable Structures and Quick Installation all is in clients
priority list then you can only go with the Prefabricated Structures that we built for
Hankuk Constructions in Greater Noida.
For this project we used Prefabricated Steel Columns and Rockwool Panels for Wall
and Roof to provide a better insulation. To make the wall more cleaner and atter,
we used high density Rockwool with more thicker color steel sheet and also used
Gypsum Board for false ceiling for a better interior.
This project had 2 Pre Engineered Buildings, One for Ofce Buildings with a seating
capacity of 120 people in single oor with reception area and 2 washrooms.
Second was for Canteen Building with Seating capacity of 550 people and a
separate kitchen space.
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FEATURED PROJECT
NLC India Limited , Kanpur
Completed in Area Building Type
3 months 44,000 Sqft. Prefabricated Hostel Building
26
PROJECT GALLERY
Ÿ ABB, Pugalur (Tamilnadu)
Ÿ TATA Projects, Pune
Ÿ JCB, Jaipur
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Ÿ Hero Motocorp, Andhra Pradesh
Ÿ Oxygen Business Park, Noida
Ÿ Reliance Industries, Jamnagar (Gujarat)
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Ÿ Jinil, Greater Noida
Ÿ NCC, Guntur, Andra Pradesh
Ÿ Goa International Airport
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Ÿ JRE Group of Institutions, Greater Noida
Ÿ JSW, Odisha
Ÿ Mopotech (Noida)
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Ÿ OPPO, Greater Noida
Ÿ Teri Prekriti School, Gurgaon
Ÿ L&T, Dharma Port (Odisha)
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CLIENT TESTIMONIALS
“ Thank you EPACK for giving us quality roofing through sandwich
panels for our schools. The insulation offered by the panels particularly that of
“ A myriad of products and design
temperature control has been of immense benefit to our student and staff alike,
options to choose from, we were
especially at our location with semi-arid desert like weather conditions.”
delighted to have our project done
Mr. D.B Singh
(Executive Engineer, PWD-Education, Delhi ) by Epack. We recommend them
for their professional competence
“ After looking out at a number of places, we zeroed in on EPACK. It was a in executing projects, end-to-end."
significant deal for our company and we choose them to close it with. Commitment,
Mr. K Veerappan
Quality work and timely delivery are three qualities we admire in EPACK. Thank you for ( Procurement Head,L&T Building and
your services.” Factories, Chennai )
Mr. Ramesh Kumar
(Operations Head, ABB Ltd )
“ We often look back at “ We are satisfied with the work provided by EPACK and
how our organization has been able to would love to continue working with them for our future projects. The worker
setup mobile site infrastructure through accommodation they did for us is made from lightweight material that makes
quality products offered by EPACK. The it portable and is just right for our kind of usage.”
many services that EPACK offers, makes it Mr. Bangaraju
stand out among others in the industry.” ( VP, Procurement, NCC Ltd )
Mr. R.P Shah “ Thank you EPACK for our warehouse. You got the
(GM Projects, GPT Infra Projects Pvt. Ltd., Kolkata) design just right- it was as per the brief we had given.”
Mr. Sahil Khanna
( Director, RGI Meditech Pvt. Ltd.)
“ Decade of professional “ EPACK product delivery and support is worth a special mention
relat ionship speaks volumes. The performance and expertise in the field of work is loudable.”
relationship with EPACK has grown thicker Mr. SK Raichur
and we look forward to continue the ( Head Procurement, Thermax Ltd, Pune )
association.”
Mr. Gaurav Bansal “ Pleased with the service we got . The project was
( Sourcing, LG India )
delivered and executed on time. EPACK’s team is professional and possess
sound knowledge of their materials and building process. I woud surely
recommend EPACK. Thanks for your service once again.”
“ We are more than happy Mr. Manjunath Kulkarni
( Procurement Team, Renew Power )
with the quality of work offered by
EPACK. Our site office they have built
was erected in no time. The quality
materials used is both durable and
aesthetically appealing. It has helped our
staff find a place to work under optimal
conditions. Thanks again.”
Mr. Sandeep Juneja EPACK team has offered quality work to our
( Procurement Team, Reliance Industries Ltd,
satisfaction. Their professional competence in
Jamnagar )
design, engineering and quality control ensured
timely completion of our projrct. Very Pleased
with their work.”
32 Mr. Vijay Kumar Shimpi
(VP Procurement, TATA Power Solar Systems Ltd. Bangalore )
MEDIA COVERAGE
33
PARTICIPATIONS
34
SOCIAL ACTIVITIES
Ÿ Mobile Police Check Post For UP Police in Greater Noida Ÿ Blood Donation Camp
Ÿ Diabetes Camp Ÿ Tree Plantation Drive on Environment Day
35
WHAT WE HAVE ACHIEVED SO FAR...
20+Years 6000+ 1500+ 12 million+
Manufacturing Projects Reputed Sq.ft Area Covered
Experience Executed Clients with Prefab
Structures
OUR ESTEEMED CLIENTS
and many more......
EPACK Polymers (P) Limited
B-13&14, Ecotech 1st Extension Greater Noida, Uar Pradesh, India : 201306
Phone: +91-8130444466 / 77 | Email: [email protected] / [email protected]
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