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Epackprefab1142

Uploaded on Dec 1, 2020

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EPACK Prefab is one of the biggest infrastructure companies in India over the years. EPACK provides Prefabricated Structures Catalogue, LGSF Panels Catalogue, Pre- Engineered Buildings(PEB) Catalogue, Sandwich panels Catalogue, Standard Modular Solution Catalogue, Prefab Site Infra Structure Catalogue.

Category Business

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master.pdf

COMPANY PROFILE EPACK is one of the leading manufacturer and supplier of Prefabricated structures in India, EPACK has supplied over 12 million sq. ft. area in prefab structures around the world, and has accredited the international standards of ISO9001:2000 and ISO14001:2004 quality management systems. The Principal activity of the organization comprises of : Ÿ Pre Engineered Buildings. Ÿ Prefabricated Structures. Ÿ Insulated Sandwich Panels. Ÿ Light Gauge Steel Frame. Ÿ Standard Modular Buildings. Ÿ Custom Molded Protective EPS Packaging Since the inception of EPACK in 1999, the organization has become a leading name in the industry for the manufacturing of high quality products that continuously set new benchmarks in improving industry standards. OUR VISION To be a market leader in protective foam packaging (PFP), Energy Efficient Insulating Materials (EEIM) and Efficient Building Solutions (EBS). MISSION STATEMENT Ÿ To nurture lasting customer relationships by anticipating needs and delivering beyond expectations. Ÿ To continuously improve our cost stewardship in the value chain. Ÿ To analyze customers' needs and come up with innovative products. Ÿ To prepare and groom the next generation of young thinkers. Ÿ To market value added branded products in the domestic and global markets. Ÿ To "Grow with the Best" customers, suppliers, financial institutions, employees & other stake holders. END TO END SOLUTION On-Site Design Manufacturing Project Consultation Management On-going Project Construction Delivery Technical Support ISO - 9001 ISO - 14001 WHAT WE DO PREFABRICATED STRUCTURES PRE ENGINEERED BUILDINGS Ÿ Site Office Ÿ Warehouse Ÿ Living Accommodation Ÿ Industrial Shed Ÿ Marketing Office Ÿ Factory Building Ÿ Low Cost Mass Housing Ÿ Industrial Enclosures Ÿ Prefab Canteen Ÿ Shopping Complex Ÿ Railway Shelters Ÿ Airport Terminal Building Ÿ Guard Room Ÿ Aircraft Hangars Ÿ Prefabricated Toilets Ÿ Auditorium Ÿ Clean Room Ÿ Poultry Shed Ÿ Cold Storage Ÿ Mezzanine Floor Ÿ Ripening Chambers Ÿ Prefabricated Pulpits Ÿ Acoustic Enclosure LIGHT GAUGE STEEL FRAME ( LGSF ) Ÿ Solar Inverter Room Ÿ Prefab Villas / Cottages Ÿ Military Camps Ÿ Prefab Homes Ÿ Telecom Shelter Ÿ Prefab Schools & Hospitals Ÿ Sample Flats SANDWICH PANELS STANDARD MODULAR SOLUTION Ÿ PUF Panel Ÿ EPS Panel Ÿ K-house Ÿ Rockwool Panel Ÿ Mi Homes Ÿ Glasswool Panel Ÿ Liftable Porta Cabins SECTORS WE CATER INDUSTRIAL INFRASTRUCTURE Ÿ Warehouses Ÿ Airport Terminal Buildings Ÿ Industrial Sheds Ÿ Aircraft Hangars Ÿ Factory Building Ÿ Metro Stations Ÿ Cold Storage Buildings Ÿ Railway Shed Ÿ Clean Rooms Ÿ Foot Over Bridges Ÿ Poultry Sheds Ÿ Shopping Complex Ÿ Industrial Enclosures Ÿ Petrol Pump Stations Ÿ Multilevel Car Parking CONSTRUCTION INSTITUTIONAL Ÿ Site Office Ÿ School Buildings Ÿ Staff Accommodation Ÿ Hospitals Ÿ Labor Accommodation Ÿ Hostel Buildings Ÿ Canteen Buildings Ÿ Laboratories Ÿ Toilet Blocks Ÿ Exhibition Halls Ÿ Guard Room Ÿ Office Buildings SPORTS & LEISURE BUILDINGS SPECIAL BUILDINGS Ÿ Stadiums Ÿ Control Rooms Ÿ Sports Complex Ÿ Kiosk Ÿ Auditoriums Ÿ Noise Proof Enclosures Ÿ Gymnasiums 2 STATE-OF-THE-ART INFRASTRUCTURE We owe our success to our infrastructural base. All manufacturing activities are carried under one roof, right from Cutting, Shearing, Bending, Foaming and Finishing to actual shipment. Our workforce consists of numerous skilled engineers technicians, management personnel and other technical and non technical workers who give us an added edge over others. In addition our factory being well equipped with all latest technologies and sophisticated machines & equipment. MANUFACTURING FACILITIES The EPACK plant is equipped with most sophisticated manufacturing equipment / machines like : Ÿ Continuous H Beam Welding Machine CONTINUOUS H BEAM WELDING MACHINE Ÿ CNC Plasma Cutting Machine Ÿ Continuous Sandwich Panel Machine Ÿ Canon Foaming Machine Ÿ Shearing Machine Ÿ C/Z Purlin Machine Ÿ CNC Punching Machine Ÿ LGSF Machine CNC PLASMA CUTTING MACHINE Ÿ Roof Prole Machine Ÿ Shot Blasting And Painting Facility CONTINUOUS SANDWICH PANEL MACHINE 3 Key Advantages Ÿ Over 12 million square feet area covered in Prefab structures around the world. Ÿ We are the leader in design, fabrication, supply and SHEARING MACHINE C / Z PURLIN MACHINE erection of Prefabricated structures. Ÿ Fully equipped with automated machineries which helps us to full ll our client requirements on time. Ÿ Innovative design and engineering capabilities of the highest degree. CNC PUNCHING MACHINE LGSF MACHINE Ÿ Versatile product range. Ÿ Superior Quality materials and state of the art machinery. ROOF PROFILE MACHINE CANON FOAMING MACHINE 4 EPACK SANDWICH PANELS EPACK sandwich panels are high quality products produced with proled Pre-Painted Zinc Coated, Galvalume Coated Steel, Stainless Steel Sheets and combined with PUF / EPS / ROCKWOOL / GLASSWOOL core material as the insulation material. With a wide range of different as colors cut-to- length in our factory and supplied ready-to- install, our modern building products fare well in h igh ly economic weather- independent conditions and fast modular building process. SANDWICH PANEL JOINTING SYSTEM CAMLOCK JOINTING SYSTEM TONGUE & GROOVE IN EPS, OVERLAP JOINTING FOR ROOF IN PUF PANELS ROCKWOOL & GLASSWOOL PANELS PANELS PUF PANEL SPECIFICATIONS * EPACK Panels comply with all relevant IS codes. 5 EPS PANEL SPECIFICATIONS 6 50-120 mm 50-120 mm 50-120 mm 50-120 mm ROCKWOOL PANEL SPECIFICATIONS GLASSWOOL PANEL SPECIFICATIONS ROCKWOOL PANEL GLASSWOOL PANEL 7 IN SITU SANDWICH ROOFING SYSTEM The EPACK In Situ Sandwich Roong system is composed of four elements. Outer Roof Top Sheet, Vapor Barrier Sheet, Rockwool / Glasswool Insulation, and the Roof Bottom Sheet, which are placed directly on site. The main advantage of this type of roong system is that it allows total freedom when dening each of its components both to optimize their performance and to achieve it. U Value 0.26 W/m²K Sound Transmission Class 39±3 Impact Insulation 42±3 STANDING SEAM ROOFING SYSTEM EPACK is providing a single length color coated standing seam roong system that offers the freedom to create truly extraordinary buildings. These roong systems have double structural multi zip standing seam steel and are concealed xed with an aluminum clip having 3mm thermal pad to increase weather durability and greater resistance to wind uplift. Sheet Locking System Base Metal Thickness 0.55mm (BMT) Yield Strength 300 mpa Coating Hot Dip Metallic Al / Zn Alloy (150gms / sqm) Paint AS / NZS 2728 Class-3 8 SITE OFFICE 9 PREFAB ACCOMMODATION ROW HOUSING LABOUR ACCOMMODATION FARM HOUSE STAFF ACCOMMODATION HOSTEL BUILDINGS EMERGENCY HOUSING 10 LIGHT GAUGE STEEL FRAME 11 INDUSTRIAL ENCLOSURE & CONTROL ROOMS 12 CLEAN ROOMS 13 COLD ROOMS / STORAGE 14 PRE ENGINEERED BUILDINGS 15 LIFTABLE PORTA CABIN EPACK Liftable Cabins is built on efciently designed structures as per IS code, using steel frame and light-weight protective dry walls (sandwich panels). One liftable cabin consists of Top Frame, Bottom Frame, 4 Posts and exchangeable wall panels which can be simply assembled in modules, with the components bolted together, and can be quickly assembled and dismantled . 20x10 ft. Porta ca bin Inside View Packed 30x10 Feet Liftable Porta Cabin 30x10 Feet Liftable Toilet Block 16 Mi HOMES Mi GUARD ROOM (4X4 ft) Mi CABIN (6x6 ft) Mi SHELTER (8x8 ft) TICKET BOX OFFICE TELECOM SHELTER POLICE CHECK POST 17 PREFAB K-HOUSE 18 EPACK INTEGRATED DOORS Type of Doors Ÿ PUF Insulated Doors: Single/Double leaf Door made from PUF SANDWICH PANELS with PPGI frame. Door will be provided with high quality hinges, handle, etc. The door will be xed with the wall panels with adequately designed screws and other hardware's. Sizes of the doors will be standard or customized as per customer's requirement. Ÿ Aluminum Doors: Single/Double leaf Door made from half Glass & half laminated board with Aluminum frame. Door will be provided with high quality hinges, handle, etc.The door will be xed with the wall panels with adequately designed screws and other hardware's. Sizes of the doors will be standard or customized as per customer's requirement. Ÿ Clean Room Doors: Single/Double leaf made from Polyurethane foam / Rock wool / Honeycomb as core insulation with view glass & adequately designed hinges, Handle, Lock, Door Closer & Kick Plate. Ÿ Cold Room Doors: Single/Double leaf hinged overlap door made from 60/80/100/120/150 mm thick polyurethane foam as core insulation having 40+2kg/m3 density with three sides PVC frame directly mounted to wall panels having four side heavy duty EPDM gaskets with adequately designed European hinges & locks. PUF Insulated Doors Aluminum Doors Clean Room Doors Cold Room Doors EPACK INTEGRATED WINDOWS Aluminum Sliding Windows Aluminum Fixed Windows Glass Windows for Clean & Cold Room 19 EPACK FIRE RATED DOORS EPACK insulated re rated doors are designed to reduce the spread of re in most critical condition. These types of doors are highly preferred in all types of buildings, to offer safe and secure living . To withstand extreme conditions for longer durations and to ensure complete safety these doors are tested and certied to the highest Indian standards. Colour Options RAL 5012 RAL 3001 RAL 6029 RAL 9002 Blue Brick Red Green Grey White Technical Specications Leave the fire Ÿ Flush Door 50mm Thick Door Leaf, 1.2 mm Pre Painted Galvanized Iron. Ÿ Panic Bar Lock Ÿ Rockwool Insulation Ÿ Powder Coated Leaf Door Ÿ View Port 02 hour Fire Rated 6mm Thick With GI Frame. Ÿ Fire Rated Hardware. Ÿ Hinges SS 304 Ball Bearing Hinges, 4 nos Per Leaf. Ÿ 5mm Thick Steel ( Welded), Hinge Reinforcement. Ÿ Wall Frame Welded 180x60mm, 1.6mm thick GI Powder Coated. Ÿ Available In Single And Double Leaf Options. Ÿ Tested at CBRI Roorke as per BS 476, parts 20 & 22 IS 3614, part 21996. Available Sizes 20 FEATURED PROJECT Hindon Airport, Ghaziabad Completed in Total Project Area Inaugurated on 8th March’19 4 months 2.5 Lakh Sqft. by Hon’ble PM Narendra Modi Airport Terminal Building Facilities Ÿ Flight Information Display System (FIDS) Ÿ Baggage Conveyor Belt Ÿ Baby Care Room Ÿ Fire Fighting and Fire Alarm System Ÿ V.I.P Reserved Lounge Ÿ Frisking Booth Ÿ Taxi & Hotel booking Counter Ÿ Air Lines BackUp Ofces Ÿ Smoking Room Ÿ Airline Ticketing Counters Ÿ Fire Control Room Ÿ CCTV, PA System, Ÿ Mishandled/ Unclaimed Baggage Room Ÿ Check-in Counters Ÿ X-Ray Machine 21 FEATURED PROJECT Aster Public School, Greater Noida Completed in School Building Area No Of Storey 5 months 1,10,000 Sqft. G+5 Pre-Engineered Building 22 FEATURED PROJECT JP Associates, Kishtwar (J&K) Completed in Project Area Staff Snow Load 45 days 59,000 Sqft. Accommodation / 500 mm Site Ofce Kishtwar, apart from being one of the beautiful places in J&K that is located at a height of 5,300 feet and 238 km away from the Jammu, working here for JP Associates, Hydro Project was one of the challenging projects for us. EPACK has started this project during the winter season and at this time temperature goes to a minus degree, roads were closed due to snow and sudden rain was making the situation worst after all these challenges, EPACK team had completed this project in just 45 days. In this project, we used Prefabricated Structures and PUF Insulated Panels for Roof and Walls for Ground Storied Living Accommodation and G+1 Storied Site Ofce Buildings. 23 FEATURED PROJECT Shapoorji Pallonji , New Delhi Completed in Total Project Area No Of Buildings 6 months 1.6 Lakh Sqft. 14 This site infra of area 1.6 lakh sqft. for Shapoorji Pallonji was built in New Delhi. The Buildings will be used as a Staff Accommodation and Site Ofce for more than 3000 staffs who worked in New Exhibition Centre Construction at Pragati Maidan. In this project we had used K-system house with Insulated sandwich panel system that provides high insulation on the walls and roofs and Insulated Pre-Engineered Buildings. Out of 14 buildings, 6 buildings were G+1 and other 6 buildings were G+2 for living accommodation and 2 PEB Site Ofces for admin works. 24 FEATURED PROJECT Hankuk , Greater Noida (UP) Completed in Total Project Area No Of Buildings 30 Days 11,346 Sqft. 02 When Aesthetic Look, Durable Structures and Quick Installation all is in clients priority list then you can only go with the Prefabricated Structures that we built for Hankuk Constructions in Greater Noida. For this project we used Prefabricated Steel Columns and Rockwool Panels for Wall and Roof to provide a better insulation. To make the wall more cleaner and atter, we used high density Rockwool with more thicker color steel sheet and also used Gypsum Board for false ceiling for a better interior. This project had 2 Pre Engineered Buildings, One for Ofce Buildings with a seating capacity of 120 people in single oor with reception area and 2 washrooms. Second was for Canteen Building with Seating capacity of 550 people and a separate kitchen space. 25 FEATURED PROJECT NLC India Limited , Kanpur Completed in Area Building Type 3 months 44,000 Sqft. Prefabricated Hostel Building 26 PROJECT GALLERY Ÿ ABB, Pugalur (Tamilnadu) Ÿ TATA Projects, Pune Ÿ JCB, Jaipur 27 Ÿ Hero Motocorp, Andhra Pradesh Ÿ Oxygen Business Park, Noida Ÿ Reliance Industries, Jamnagar (Gujarat) 28 Ÿ Jinil, Greater Noida Ÿ NCC, Guntur, Andra Pradesh Ÿ Goa International Airport 29 Ÿ JRE Group of Institutions, Greater Noida Ÿ JSW, Odisha Ÿ Mopotech (Noida) 30 Ÿ OPPO, Greater Noida Ÿ Teri Prekriti School, Gurgaon Ÿ L&T, Dharma Port (Odisha) 31 CLIENT TESTIMONIALS “ Thank you EPACK for giving us quality roofing through sandwich panels for our schools. The insulation offered by the panels particularly that of “ A myriad of products and design temperature control has been of immense benefit to our student and staff alike, options to choose from, we were especially at our location with semi-arid desert like weather conditions.” delighted to have our project done Mr. D.B Singh (Executive Engineer, PWD-Education, Delhi ) by Epack. We recommend them for their professional competence “ After looking out at a number of places, we zeroed in on EPACK. It was a in executing projects, end-to-end." significant deal for our company and we choose them to close it with. Commitment, Mr. K Veerappan Quality work and timely delivery are three qualities we admire in EPACK. Thank you for ( Procurement Head,L&T Building and your services.” Factories, Chennai ) Mr. Ramesh Kumar (Operations Head, ABB Ltd ) “ We often look back at “ We are satisfied with the work provided by EPACK and how our organization has been able to would love to continue working with them for our future projects. The worker setup mobile site infrastructure through accommodation they did for us is made from lightweight material that makes quality products offered by EPACK. The it portable and is just right for our kind of usage.” many services that EPACK offers, makes it Mr. Bangaraju stand out among others in the industry.” ( VP, Procurement, NCC Ltd ) Mr. R.P Shah “ Thank you EPACK for our warehouse. You got the (GM Projects, GPT Infra Projects Pvt. Ltd., Kolkata) design just right- it was as per the brief we had given.” Mr. Sahil Khanna ( Director, RGI Meditech Pvt. Ltd.) “ Decade of professional “ EPACK product delivery and support is worth a special mention relat ionship speaks volumes. The performance and expertise in the field of work is loudable.” relationship with EPACK has grown thicker Mr. SK Raichur and we look forward to continue the ( Head Procurement, Thermax Ltd, Pune ) association.” Mr. Gaurav Bansal “ Pleased with the service we got . The project was ( Sourcing, LG India ) delivered and executed on time. EPACK’s team is professional and possess sound knowledge of their materials and building process. I woud surely recommend EPACK. Thanks for your service once again.” “ We are more than happy Mr. Manjunath Kulkarni ( Procurement Team, Renew Power ) with the quality of work offered by EPACK. Our site office they have built was erected in no time. The quality materials used is both durable and aesthetically appealing. It has helped our staff find a place to work under optimal conditions. Thanks again.” Mr. Sandeep Juneja EPACK team has offered quality work to our ( Procurement Team, Reliance Industries Ltd, satisfaction. Their professional competence in Jamnagar ) design, engineering and quality control ensured timely completion of our projrct. Very Pleased with their work.” 32 Mr. Vijay Kumar Shimpi (VP Procurement, TATA Power Solar Systems Ltd. Bangalore ) MEDIA COVERAGE 33 PARTICIPATIONS 34 SOCIAL ACTIVITIES Ÿ Mobile Police Check Post For UP Police in Greater Noida Ÿ Blood Donation Camp Ÿ Diabetes Camp Ÿ Tree Plantation Drive on Environment Day 35 WHAT WE HAVE ACHIEVED SO FAR... 20+Years 6000+ 1500+ 12 million+ Manufacturing Projects Reputed Sq.ft Area Covered Experience Executed Clients with Prefab Structures OUR ESTEEMED CLIENTS and many more...... EPACK Polymers (P) Limited B-13&14, Ecotech 1st Extension Greater Noida, Uar Pradesh, India : 201306 Phone: +91-8130444466 / 77 | Email: [email protected] / [email protected]