Uploaded on Apr 29, 2025
Protect pumps & valves from damaging startup debris using Conical Strainers. Learn how they prevent costly downtime & ensure smooth system reliability.
The Role of Conical Strainers in Protecting Pumps and Valves - Flometriq Filtrations
The Role of Conical
Strainers in Protecting
Pumps and Valves
Premium Conical Strainers
Manufacturers – Flometriq
Filtrations
For more, please visit
https://www.flometriq.com/blog/role-of-conical-str
ainers/
AGENDA
•Conical Strainers: A Critical Line of Defense
•How Conical Strainers Work
•Startup Debris: Threats to Equipment
•Benefits of Using Conical Strainers
•Types and Materials of Conical Strainers
•Best Practices for Installation
•Temporary vs. Permanent Filtration Solutions
•Industries Benefiting From Conical Strainers
Conical Strainers: A Critical Line of Defense
• Conical strainers serve as an essential protective barrier during the startup
of new or modified pipeline systems.
• By capturing harmful debris such as welding slag, rust, and scale before
they reach sensitive pumps and valves, they prevent equipment abrasion,
clogging, and failure.
• Without these strainers, contaminants can cause costly breakdowns,
extensive downtime, and reduced operational efficiency.
• Using conical strainers ensures smooth, reliable system operation from day
one by safeguarding critical components against damaging particulates.
How Conical Strainers Work
Design and Operation of Conical Strainers
● Conical strainers are made from perforated metal or wire mesh
shaped into a cone, maximizing surface area for debris capture.
● They are installed between pipe flanges near pumps or valves to
filter out coarse debris during system startup.
● Fluid flows through the mesh, which traps solid particles larger than
the mesh openings inside or on the cone surface.
● The cone shape allows a large screening area, reducing pressure
drop and maintaining efficient flow through the pipeline.
● Orientation can vary: cones can point upstream to collect debris
externally or downstream to collect inside, depending on system
design and maintenance needs.
Startup Debris: Threats to Equipment
Common Debris Types Damage Mechanisms Consequences for
Equipment
Hard particles cause
Debris includes welding Damage results in reduced
abrasion and erosion of
slag, rust, pipe scale, and efficiency, internal leakage,
internal surfaces, clog small
jointing compound found in frequent repairs, costly
passages, and can jam
new or modified pipelines downtime, and premature
moving parts like valves
during startup. equipment failure.
and pump components.
Benefits of Using Conical Strainers
Reduced Maintenance Costs
Extended Equipment Life
Conical strainers capture harmful debris By stopping debris before it damages
during startup, preventing abrasion and critical components, strainers lower the
wear on pumps and valves, which frequency of repairs and part
prolongs their operational lifespan. replacements, saving on maintenance
expenses.
Improved System Reliability Minimized Downtime
Protecting pumps and valves from Preventing debris-induced equipment
blockage and damage ensures stable failures reduces unplanned stoppages,
and consistent system performance keeping operations running smoothly
without unexpected failures. and avoiding costly downtime.
Types and Materials of Conical Strainers
Cone Type Basket Type Plate Type
Standard pointed cone with large Truncated cone with a flat bottom Flat perforated disc, the most
surface area, ideal for capturing offering slightly less surface area but compact with the least surface area,
significant debris volumes during greater debris holding capacity, used where space is limited or minor
startup phases. suitable for heavier debris loads. debris capture is needed.
Best Practices for Installation
Orientation Follow Manufacturer Sizing Sealing Guidance
Position the strainer cone Choose a strainer size Use proper gaskets on Strictly follow manufacturer
upstream or downstream matching pipe diameter, both sides to create a leak- instructions for installation,
based on flow and flange rating, and schedule tight seal, preventing fluid orientation, and
inspection needs. to ensure fit and avoid flow bypass and maintaining maintenance to maximize
Upstream is preferred for restriction or leaks. pressure integrity. strainer effectiveness.
flow; downstream eases
debris removal.
Installation direction Pipe specs Gasket specs Installation manual
Flow diagram Strainer size chart Seal procedure Compliance checklist
Orientation guidea Fit verification Leak test results Maintenance schedule
Temporary vs. Permanent Filtration Solutions
Benefits of Conical (Temporary) Considerations for Permanent
Strainers Strainers
+ Designed for temporary use during pipeline – Intended for continuous, long-term filtration
startup or system modifications. during normal operation.
+ Effectively captures large debris like welding – Handles smaller, ongoing particulate loads to
slag, rust, and scale that occur initially. protect equipment consistently.
+ Simple, low-cost solution providing critical – Typically more complex and costly due to
protection to pumps and valves from damage. features for easy cleaning and maintenance.
+ Easy to install and remove once the system is – Not suitable for heavy debris loads
flushed and startup debris is cleared. encountered during startup without risk of
clogging.
Industries Benefiting From Conical Strainers
Chemical Processing Oil & Gas / Petroleum Power Generation
Protects sensitive pumps and valves Prevents costly damage from scale Safeguards turbines and control
from corrosive debris and welding and pipe debris in high-pressure valves from particulate
fsrloamg dcuorrirnogs ipviep edleinberi sc oamndm wiseslidoinnign g, pipelines, maintaining operational contamination, enhancing system
selnasgu driunrgin rge lpiaipbeleli nceh ecmomicmal isflsoiwons.ing, integrity during startup. reliability during initial
ensuring reliable chemical flows. commissioning.
Water Treatment Marine Industry Pharmaceutical & Food
Removes construction debris to Filters debris in shipboard fluid Uses sanitary conical strainers to
protect pumps and valves, ensuring systems during retrofit or new maintain hygiene and prevent
clean water flow and minimizing installations, preventing damage to particulate contamination in fluid
maintenance downtime. critical equipment. transport pipelines.
Thank you.
For more, please visit - https://www.flometriq.com/
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