The Role of Conical Strainers in Protecting Pumps and Valves - Flometriq


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Uploaded on May 15, 2025

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Protect pumps & valves from damaging startup debris using Conical Strainers. Learn how they prevent costly downtime & ensure smooth system reliability.

Category Business

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The Role of Conical Strainers in Protecting Pumps and Valves - Flometriq

The Role of Conical Strainers in Protecting Pumps and Valves Premium Conical Strainers Manufacturers – Flometriq Filtrations For more, please visit https://www.flometriq.com/blog/role-of-conical-str ainers/ AGENDA •Conical Strainers: A Critical Line of Defense •How Conical Strainers Work •Startup Debris: Threats to Equipment •Benefits of Using Conical Strainers •Types and Materials of Conical Strainers •Best Practices for Installation •Temporary vs. Permanent Filtration Solutions •Industries Benefiting From Conical Strainers Conical Strainers: A Critical Line of Defense • Conical strainers serve as an essential protective barrier during the startup of new or modified pipeline systems. • By capturing harmful debris such as welding slag, rust, and scale before they reach sensitive pumps and valves, they prevent equipment abrasion, clogging, and failure. • Without these strainers, contaminants can cause costly breakdowns, extensive downtime, and reduced operational efficiency. • Using conical strainers ensures smooth, reliable system operation from day one by safeguarding critical components against damaging particulates. How Conical Strainers Work Design and Operation of Conical Strainers ● Conical strainers are made from perforated metal or wire mesh shaped into a cone, maximizing surface area for debris capture. ● They are installed between pipe flanges near pumps or valves to filter out coarse debris during system startup. ● Fluid flows through the mesh, which traps solid particles larger than the mesh openings inside or on the cone surface. ● The cone shape allows a large screening area, reducing pressure drop and maintaining efficient flow through the pipeline. ● Orientation can vary: cones can point upstream to collect debris externally or downstream to collect inside, depending on system design and maintenance needs. Startup Debris: Threats to Equipment Common Debris Types Damage Mechanisms Consequences for Equipment Hard particles cause Debris includes welding Damage results in reduced abrasion and erosion of slag, rust, pipe scale, and efficiency, internal leakage, internal surfaces, clog small jointing compound found in frequent repairs, costly passages, and can jam new or modified pipelines downtime, and premature moving parts like valves during startup. equipment failure. and pump components. Benefits of Using Conical Strainers Reduced Maintenance Costs Extended Equipment Life Conical strainers capture harmful debris By stopping debris before it damages during startup, preventing abrasion and critical components, strainers lower the wear on pumps and valves, which frequency of repairs and part prolongs their operational lifespan. replacements, saving on maintenance expenses. Improved System Reliability Minimized Downtime Protecting pumps and valves from Preventing debris-induced equipment blockage and damage ensures stable failures reduces unplanned stoppages, and consistent system performance keeping operations running smoothly without unexpected failures. and avoiding costly downtime. Types and Materials of Conical Strainers Cone Type Basket Type Plate Type Standard pointed cone with large Truncated cone with a flat bottom Flat perforated disc, the most surface area, ideal for capturing offering slightly less surface area but compact with the least surface area, significant debris volumes during greater debris holding capacity, used where space is limited or minor startup phases. suitable for heavier debris loads. debris capture is needed. Best Practices for Installation Orientation Follow Manufacturer Sizing Sealing Guidance Position the strainer cone Choose a strainer size Use proper gaskets on Strictly follow manufacturer upstream or downstream matching pipe diameter, both sides to create a leak- instructions for installation, based on flow and flange rating, and schedule tight seal, preventing fluid orientation, and inspection needs. to ensure fit and avoid flow bypass and maintaining maintenance to maximize Upstream is preferred for restriction or leaks. pressure integrity. strainer effectiveness. flow; downstream eases debris removal. Installation direction Pipe specs Gasket specs Installation manual Flow diagram Strainer size chart Seal procedure Compliance checklist Orientation guidea Fit verification Leak test results Maintenance schedule Temporary vs. Permanent Filtration Solutions Benefits of Conical (Temporary) Considerations for Permanent Strainers Strainers + Designed for temporary use during pipeline – Intended for continuous, long-term filtration startup or system modifications. during normal operation. + Effectively captures large debris like welding – Handles smaller, ongoing particulate loads to slag, rust, and scale that occur initially. protect equipment consistently. + Simple, low-cost solution providing critical – Typically more complex and costly due to protection to pumps and valves from damage. features for easy cleaning and maintenance. + Easy to install and remove once the system is – Not suitable for heavy debris loads flushed and startup debris is cleared. encountered during startup without risk of clogging. Industries Benefiting From Conical Strainers Chemical Processing Oil & Gas / Petroleum Power Generation Protects sensitive pumps and valves Prevents costly damage from scale Safeguards turbines and control from corrosive debris and welding and pipe debris in high-pressure valves from particulate fsrloamg dcuorrirnogs ipviep edleinberi sc oamndm wiseslidoinnign g, pipelines, maintaining operational contamination, enhancing system selnasgu driunrgin rge lpiaipbeleli nceh ecmomicmal isflsoiwons.ing, integrity during startup. reliability during initial ensuring reliable chemical flows. commissioning. Water Treatment Marine Industry Pharmaceutical & Food Removes construction debris to Filters debris in shipboard fluid Uses sanitary conical strainers to protect pumps and valves, ensuring systems during retrofit or new maintain hygiene and prevent clean water flow and minimizing installations, preventing damage to particulate contamination in fluid maintenance downtime. critical equipment. transport pipelines. Thank you. For more, please visit - https://www.flometriq.com/ LinkedIn - https://in.linkedin.com/company/flometriqfiltration Contact Us [email protected] Call us in India +91 7358105780 +91 8939993019 Middle East/ Singapore +971 56 239 8356 +91 9884807244 Address 3/88 Mount Ponamallee Road, Ramapuram, Chennai 600089, TamilNadu, India