Stranded Copper Wire Manufacturer: 6 Pitfalls Must Be Avoided
                      Stranded Copper Wire Manufacturer: 6 
Pitfalls Must Be Avoided
 
 
Nowadays, almost all utilities and machines have an extensive and complex network of power cables. 
Many of these cables frequently create problems by failing. Finding the reasons behind failures can 
improve decision making while selecting stranded copper wire.
Selecting efficient power cables from trusted stranded copper wire manufacturer will reduce 
operating costs by helping you create the most efficient network with resistance from corrosion, loose 
ends, or interference.   
 Loose wiring
Vibration in electrical appliances and industrial 
machines can often result in the loosening of 
terminated wires. This leads to intermittent or 
broken connections.
While looking for wires, select the ones with 
gas-tight connections like those in ICD-type 
terminal blocks or spring clamps. The spring 
clamps protect the loosening of cables and 
are exceptionally efficient for stranded wires.  
Electrical interface
Specific industrial equipment can generate 
electromagnetic fields that not only disturb analog 
signals but also affect signal integrity. This creates an 
electrical interface and causes problems in power 
cables.
The electrical interface can be avoided by routing 
cables in grounded conduit and shielded away from 
electromagnetic fields. Some factories put wires 
overhead to prevent the electromagnetic fields and 
related problems.
 Conductors
A conductor is a part of the cable that is 
responsible for transmitting current 
through the wire. It can be made in 
aluminum, copper, or may have the 
plating. It can be either made in solid form 
or stranded form, which gives greater 
flexibility.
Cable surroundings and current-carrying 
requirements determine the size of the 
conductor. Selecting an appropriate 
conductor helps in extending the life of the 
wired networks.   
Corrosion
Salt sprays, cleaning applications, or airborne 
chemicals present in the environment can 
cause corrosion of metal parts in wires, 
affecting the integrity of connections. Although 
corrosion is an occasional issue in food 
industries; corrosion is pretty frequent due to 
the moisture present.
A fully enclosed metal block or contact 
material made out of zinc-plated steel can 
help prevent corrosion.
Labeling and identification
Incompatible labeling on the part of 
technicians can block the needed 
information and complicate the 
process of diagnosis and 
troubleshooting.
Thus, one should always label wires 
based on their terminal point and also 
above the terminal blocks. New 
software solutions can also be 
adopted to simplify complex wiring 
jobs.
Flexibility/Stress
The packaging machines installed in factories undergo motion at least once a minute and 
sometimes one every second. Such repetitive movements can lead to weariness and breakage in 
the wire.
Fortunately, there are some solutions to this issue. To avoid this problem, one can make use of 
highly stranded wires and using hundreds of such cables together. Also, avoiding unnecessary 
movement can help prevent wire fatigue.
Ganpati Engineering Industries is a one-stop destination that provides various wiring and cable 
options. They offer products manufactured of EC grade that meets international standards of ISS. 
They also help customers to select appropriate wiring and connections according to their 
requirements. So, while facing a dilemma regarding which installation to choose for your operation, 
contact Ganpati Industries, the best-stranded copper wire manufacturer.   
Get in Touch
Anup Gupta
Address: C-27, Industrial Estate, Bais Godam, Jaipur -302006, Rajasthan
Phone: 91-9414048492 
TeleFax: +91-141-2219147 (Office)
Email:  [email protected] 
Website: https://www.ganpatiengineering.com/bare-copper-wire.html