Uploaded on Sep 27, 2022
How does the best construction company in India build diaphragm walls in top-down and bottom-up constructions? Read on to know how and why building a diaphragm wall matters more than ever! Visit us https://www.heritageconstruction.in/building-diaphragm-walls-for-top-down-construction-bottom-up-construction/
Building Diaphragm Walls for Top-Down Construction & Bottom-Up Construction
Building Diaphragm Walls for Top-Down
Construction & Bottom-Up Construction
Top-down and bottom-up planning methods are two of the most popular approaches
used in the construction industry. And building diaphragm walls is one of the most
crucial stages of construction in building a deep basement structure using either top-
down or bottom-up method.
Heritage Infraspace (India) Pvt Ltd (HIPL) is ranked as one of the best construction
companies in India for its deep basement and underground construction services like
diaphragm wall construction services in India for both top-down and bottom-up
construction methods. Here, we brief you about how construction of the diaphragm
wall in dams, metro stations, basement parking, etc. works, on both top-down and
bottom-up construction.
What is top down and bottom up construction?
Tall buildings with deep basements and
underground constructions like parking
lots, underpasses, and subway stations
are the two principal types of urban
structures for which the top-down
technique is applied. The technique has
been applied to deep excavation projects
where soil movements needed to be kept
to a minimum but tieback or anchor
installation was not an option. In this
way, it is often possible to shorten the
entire building period.
Buildings with underground basements are typically created using the bottom-up
approach, where substructure and superstructure floors are built one after the other,
starting at the lowest level of the basement and working their way up.
Although this traditional approach, often known as the bottom-up approach, is
straightforward in both design and construction, it is not practical for large-scale
projects with constrained construction time or site conditions.
Diaphragm construction in both bottom up and top
down construction
Diaphragm walls help form the perimeter walls of the excavation site and push the
surrounding soil back, preventing the excavation site from collapsing. A hydro fraise
machine is typically used for diaphragm walls. A special blade attached to the boom
arm of this machine allows a bentonite slurry to be pumped down to the cutters,
preventing the excavated area for the wall from collapsing.
The cutter descends to the desired level, and the slurry mixture aids in the preservation
of the shaft. Rebar cages are then lowered into the shaft to provide reinforcement for the
being built wall.
While one wall is being finished by pouring concrete and pumping out the bentonite
slurry, the process on the opposite side begins. Depending on the soil quality, it is
sometimes possible to build diaphragm walls on both sides at the same time. HIPL
has, in the past, achieved this feat, making it one of the trusted construction
companies in India. Rebar is lowered into the completed shaft for wall reinforcement
once more. Once all of the walls are completed, the excavation site will have a rigid
vertical structure to keep the surrounding soil from moving and collapsing into the
excavation area.
When providing diaphragm wall
construction services in India, once the
excavation begins, posts or piles are driven
into the ground to act as pillar supports for
the earth retaining system. The struts are
then installed as the next component of the
earth retaining system. These are the
horizontal braces that push the diaphragm
walls apart and prevent them from inward
movement.
Struts are installed at regular intervals to keep the diaphragm walls apart as the
excavation progresses downward. The base slab is cast once the desired level is reached.
In top down construction, the roof slab is cast before excavation begins. Access shafts in
the roof slab are constructed to allow for the delivery of machinery and materials below
for further excavation of the lower floors.
The intermediate level slabs are now cast, and struts removed as the structure takes
shape. As the structure takes over the function of the struts in holding the walls apart,
the struts can be removed as the structure rises.
The slab casting continues upwards in the bottom up construction, as does the strut
removal. Once the roof slab is cast, preparations for the construction of entry points
begin with the removal of the final layer of struts.
All struts are removed once the walls of the entry points are up and the roof slab is
complete. Post this, the diaphragm wall construction gets completed and the next
stage of construction of the basement continues.
The points of distinction
The top-down approach provides for minimum acquisition or demolition during
development while allowing excavation to go on in heavily populated regions. Although
switching back and forth between different procedures makes it slightly more difficult
than the bottom-up approach, it enables the construction of stations in heavily
populated locations.
Working in such areas is difficult due to the slabs being cast as the excavation
progresses downwards, especially for a diaphragm wall used in dams. The
availability of fresh air, as well as adequate lighting, is critical for the continuation of
work. Crane access is not restricted up and down the sides of the excavation during
bottom-up construction. This method is faster than the top-down approach for sites
large enough to have a perimeter area to accommodate construction equipment and
when the excavation is not wide.
But, a major point of advantage for top down construction is that it requires little or no
temporary steel shoring, as a result producing good cost savings. Further, it requires no
formwork for floors or roof too, which means significant savings in cost and time.
HIPL has been providing crucial geotechnical solutions for large-scale residential and
commercial construction, dam projects, metro and subway systems all over the country
for over a decade now. To know more about our construction projects in India or to
collaborate with us on your upcoming projects, get in touch with us today. Send us an
email on [email protected] or call 079 26840355
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