Siemens Pressure Transmitter and Smart Positioners Dealers | Instronline


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Siemens Pressure Transmitter and Smart Positioners Dealers | Instronline

© Siemens AG 2008 Electropneumatic positioners SIPART PS2 6/2 Product overview 6/3 SIPART PS2 6/3 Technical description 6/8 Technical specifications 6/8 - all versions 6/9 - SIPART PS2 6/11 - SIPART PS2 PA 6/13 - SIPART PS2 FF 6/15 - Option modules 6/18 Ordering data 6/18 - SIPART PS2, PS2 PA, PS2 FF 6/19 - SIPART PS2 EEx-d, PS2 EEx-d PA, PS2 EEx-d FF 6/20 - Accessories 6/22 Dimensionsal drawings 6/23 Schematics 6/24 Mounting kits Software Sec. 8 SIMATIC PDM, for parameterize HART and PROFIBUS PA devices You can download all instructions, cata- logs and certificates for SIPART PS2 free of charge at the following Internet address: www.siemens.com/sipartps2 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners Product overview ■ Overview Application Device description Catalog Software for page parameterization Electropneumatic positioners SIPART PS2 Position control SIPART PS2 6/3 SIMATIC PDM Pneumatic linear or part- Universal device for positioning pneumatic actuators turn actuators, also for • Connection: 4 to 20 mA intrinsically-safe opera- tion • HART, PROFIBUS PA or Foundation Fieldbus • Local manual operation • Binary inputs and outputs • Diagnosis functions • Blocking function • Automatic startup As above, but in flame- SIPART PS2 6/3 SIMATIC PDM proof casing for explo- As above, but in flameproof aluminium sion-proof application casing 6 6/2 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical description ■ Overview ■ Benefits SIPART PS2 positioners offer decisive advantages: • Simple installation and automatic commissioning (self-adjust- ment of zero and span) • Simple operation with - Local operation and configuration of the device using three input keys and a user-friendly two-line LCD - Programming through SIMATIC PDM • Very high-quality control thanks to an online adaptation proce- dure • Negligible air consumption in stationary operation • "Tight shut-off" function (ensures maximum positioning pres- sure on the valve seat) • Numerous functions can be activated by simple configuring (e.g. characteristics and limits) • Extensive diagnosis functions for valve and actuator • Only one device version for linear and part-turn actuators SIPART PS2 electropneumatic positioner • Few moving parts, hence insensitive to vibrations • External non-contacting position sensor as option for extreme ambient conditions • "Intelligent solenoid valve": Partial Stroke Test and solenoid valve function in a single device • Partial Stroke Test e.g. for safety valves • SIL (Safety Integrity Level) 2 • Can also be operated with natural gas ■ 6Application The SIPART PS2 positioner is used, for example, in the following industries: • Chemical/petrochemical • Power stations • Paper and glass • Water, waste water • Food and pharmaceuticals SIPART PS2 EEx d electropneumatic positioner in flameproof casing • Offshore plants The SIPART PS2 positioner is available: • For single-action actuators: in plastic, stainless steel or alumi- num casings, as well as flameproof aluminium casing (EEx d) • For double-action actuators: in plastic and stainless steel cas- ing, as well as flameproof aluminum casing (EEx d) • For non-hazardous applications • For hazardous applications in the designs - as intrinsically-safe device (EEx ia/ib) or - in flameproof aluminum casing (EEx d) or - in EEx n design (non sparking) and in the versions: • 0/4 to 20 mA control communication without/with communica- tion through HART signal • With PROFIBUS PA communication interface • With FOUNDATION Fieldbus (FF) communications interface. SIPART PS2 in stainless steel casing Explosion-proof versions The SIPART PS2 electropneumatic positioner is used to control The basic version of the device is available in an intrinsically- the final control element of pneumatic linear or part-turn actua- safe design with degree of protection EEx ia/ib or in a design tors. The electropneumatic positioner moves the actuator to a with approval for zone 2/zone 22 (dust). valve position corresponding to the setpoint. Additional function inputs can be used to block the valve or to set a safety position. Operation in zone 1 is permitted when enclosed in the flame- A binary input is present as standard in the basic device for this proof casing version SIPART PS2 EEx d. (see "Technical Data"). purpose. It is then permissible to use all option modules (except external actuator travel detection systems, SIA module, limit value con- tact module and NCS). Siemens FI 01 · 2009 US Edition 6/3 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical description Stainless steel casing for extreme ambient conditions conditions at the fitting exceed the specified values for the posi- tioner (e.g. strong vibrations). The SIPART PS2 is available in a stainless steel casing (without window in the lid) for use in particularly aggressive environments The following can be used for measuring the travel or angle: (e.g. offshore operation, chlorine plants etc.). The device func- • NCS sensor tions are the same as those of the basic versions. • External position detection system C73451-A430-D78 ■ • A commercially available potentiometer (10 kΩ resistance) Design (e.g. for higher application temperatures or customer-specific The SIPART PS2 positioner is a digital field device with a highly- applications) integrated microcontroller. The use of linear potentiometers is recommended for very small ac- The positioner consists of the following components: tuators with a short valve travel since, on the one hand, the space • Casing and cover required by the linear potentiometer is very small and, on the other, the transmission characteristic is optimum for a small travel. • PCB with corresponding electronics with or without communi- cation through HART or with electronics for communication in accordance with - PROFIBUS PA specification, IEC 61158-2; bus-supplied de- vice, or - FOUNDATION Fieldbus (FF) specification, IEC 61158-2, bus-supplied device • Actuator travel detection system • Terminal housing with screw terminals • Pneumatic valve manifold with piezoelectric valve precontrol. The valve manifold is located in the housing, the pneumatic con- nections for the inlet air and the positioning pressure on the right- hand side. A pressure gauge block and/or a safety solenoid valve can be connected there as options. The SIPART PS2 posi- tioner is fitted to the linear or part-turn actuator using an appro- priate mounting assembly. The circuit board container in the casing provides slots for separately ordered boards with the 6 following functions: Separate connection of actuator travel detection system and controller unit Iy module: Non-contacting position sensor (NCS) • Position feedback as a two-wire signal 4 to 20 mA. Alarm module (3 outputs, 1 input): • Signaling of two limits of the travel or angle by binary signals. The two limits can be set independently as maximum or mini- mum values. • Output of an alarm if the setpoint position of the final control element is not reached in automatic mode or if a device/fitting fault occurs. • Second binary input for alarm signals of for triggering safety reactions e. g. for blocking function or safety position. Contact and non-contacting positioning sensor (NCS) for part-turn actu- Limit signaling through slot-type initiators (SIA module) ator (left) and for linear actuator 14 mm (0.55 inch) (right) Two limits can be signaled redundantly as NAMUR signals (EN 60947-5-6) by slot-type initiators. The module also contains an alarm output (see Alarm module). Limit value signal via mechanical contacts (Limit value con- tact module) Two limits can be signaled redundantly by switching contacts. A fault message output is also integrated in the module (see alarm module). Valid for all modules described above: All signals are electrically isolated from one another and from the basic unit. The outputs indicate self-signaling faults. The mod- ules are easy to retrofit. Separate mounting of actuator travel detection system and controller unit The actuator travel detection system and controller unit can be connected separately for all casing versions of the SIPART PS2 (except flameproof design). Measurement of the travel or angle is carried out directly on the actuator. The controller unit can then be fitted a certain distance away, e.g. on a mounting pipe or sim- ilar, and is connected to the travel detection system by an elec- tric cable and to the actuator by one or two pneumatic lines. NCS for travels >14 mm (0.55 inch) Such a split design is frequently advantageous if the ambient 6/4 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical description The NCS sensor consists of a non-contacting position sensor. All In Manual mode the drive can be adjusted over the entire range coupling elements are omitted such as coupling wheel and without interrupting the circuit. driver pin with part-turn actuators or lever and pick-up bracket with linear actuators up to 14 mm travel. Operation and monitoring with the SIMATIC PDM communi- cations program This results in: The SIMATIC PDM program is available for communication • Even greater resistance to vibration and shock through the HART interface and also for the PROFIBUS PA cou- • No wear of sensor pling. • Problem-free mounting on very small actuators The SIMATIC PDM communications software permits easy re- • Negligible hysteresis with very small travels. mote operation and monitoring using a PC or laptop. The posi- tioner can also be configured using this program. Parameters The sensor does not require an additional power supply, i.e. which provide important information for maintenance and fault SIPART PS2 (not for EEx d version) can be operated in a 2-wire diagnosis of the complete unit can also be determined using system. The NCS (Non Contacting Position Sensor) consists of a process data and comparison data. potted sensor housing which must be mounted permanently and a magnet which is mounted on the spindle of linear actuators or When operating the SIPART PS2 through the HART interface, the on the shaft butt of part-turn actuators. For the version for travels connection is made directly to the 2-wire cable to the >14 mm (0.55 inch), the magnet and the NCS are premounted SIPART PS2 positioner through a HART modem that can be con- on a stainless steel frame and offer the same interface mechan- nected to the RS 232 or USB interface. The signals needed for ically as the positioner itself, i.e. they can be mounted using the communication in conformity with the HART protocol are super- standard mounting kits 6DR4004-8V, -8VK and -8VL. imposed on the current signal in accordance with the Frequency Shift Keying (FSK) method. The installation of a EMC filter module in the positioner (controller unit) is necessary in order to ensure a connection level with EMC Automatic commissioning according to EN 61326/A1 and NAMUR NE21 when using exter- With a simple configuration menu the SIPART PS2 can be quickly nal sensors (see Ordering data for "EMC filter module") adapted to the fitting and adjusted by means of an automatic startup function. ■ Function During initialization, the microcontroller determines the zero point, full-scale value, the direction of action and the positioning The SIPART PS2 electropneumatic positioner works in a com- speed of the fitting. From this data it establishes the minimum pletely different way to normal positioners. pulse time and the dead zone, thus optimizing the control. Mode of operation Low air consumption 6 Comparison of the setpoint and the actual value takes place A hallmark of the SIPART PS2 is its own extremely low consump- electronically in a microcontroller. If the microcontroller detects a tion of air. Normal air losses on conventional positioners are very deviation, it uses a 5-way switch procedure to control the piezo- costly. Thanks to the use of modern piezoelectric technology, the electric valves, which regulates the flow of air into and from the SIPART PS2 consumes air only when it is needed, which means chambers of the pneumatic actuator or blows it in the opposite that it pays for itself within a very short time direction. Comprehensive monitoring functions The microcontroller then outputs an electric control command to the piezoelectric valve in accordance with the size and direction The SIPART PS2 has various monitoring functions with which of the deviation (deviation between setpoint w and control changes on the actuator and valve can be detected and sig- output x). The piezoelectric valve converts the command into a naled if applicable when a selectable limit has been exceeded. pneumatic positional increment. This information may be important for diagnosis of the actuator or valve. The measured values to be determined and monitored, The positioner outputs a continuous signal in the area where some of whose limits can be adjusted, include: there is a large control deviation (high-speed zone); in areas of moderate control deviation (slow-speed zone) it outputs a se- • Travel integral quence of pulses. No positioning signals are output in the case • Number of changes in direction of a small control deviation (adaptive or variable dead zone). • Alarm counter The linear or rotary motion of the actuator is detected by the • Self-adjusting dead zone mounting assembly and transferred to a high-quality potentio- meter made of plastic conductive material over a shaft and a • Valve end limit position (e.g. for detection of valve seat wear non-floating gear transmission. or deposits) The angular error of the pick-up in cases where the assembly is • Operating hours (also according to temperature and position- mounted on a linear actuator is corrected automatically. ing ranges) as well as min./max. temperature When connected in a 2-wire system, the SIPART PS2 draws its • Operating cycles of piezoelectric valves power exclusively from the 4 to 20 mA setpoint signal. The elec- • Valve positioning time tric power is also connected through the 2-wire bus signal with • Actuator leakages PROFIBUS operation (SIPART PS2 PA). The same applies for the FOUNDATION Fieldbus version. Pneumatic valve manifold with piezoelectric valve precontrol The piezoelectric valve can release very short control pulses. This helps achieve a high positioning accuracy. The pilot ele- ment is a piezoelectric bending converter which switches the pneumatic main control unit. The valve manifold is characterized by an extremely long service life. Local operation Local operation is performed using the built-in LCD and the three input keys. Switching between the operating levels Auto- matic, Manual, Configuring and Diagnosis is possible at the press of a button. Siemens FI 01 · 2009 US Edition 6/5 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical description Status monitoring with 3-stage alarm concept Configuring The intelligent electropneumatic SIPART PS2 positioner is The following settings, for example, can be configured in config- equipped with additional monitoring functions. The status indi- uring mode as required with the SIPART PS2 positioner: cations derived from these monitoring functions signal active • Input current range 0 to 20 mA or 4 to 20 mA faults of the unit. The severity of these faults are graded using • Rising or falling characteristic at the setpoint input "traffic light signaling", symbolized by a wrench in the colors • Positioning speed limit (setpoint ramp) green, yellow and red (with SIMATIC PDM and Maintenance Sta- • Split-range operation; adjustable start-of-scale and full-scale tion): values • Need for maintenance (green wrench) • Response threshold (dead zone); self-adjusting or fixed • Urgent need for maintenance (yellow wrench) • Direction of action; rising or falling output pressure with rising • Imminent danger of unit failure or general failure (red wrench) setpoint • Limits (start-of-scale and full-scale values) of positioning This allows users to put early measures into action in the run-up range to a serious valve or actuator fault, which can prevent an immi- • Limits (alarms) of the final control element position; minimum nent system shutdown. The fact that a fault indication is sig- and maximum values naled, such as the onset of a diaphragm break in the actuator or • Automatic "tight shut-off" (with adjustable response threshold) the progressive sluggishness of a unit, enables the user to en- • The travel can be corrected in accordance with the valve char- sure system reliability at any time by means of suitable mainte- acteristic. nance strategies. • Function of binary inputs This three-stage alarm hierarchy also allows early detection and • Function of alarm output etc. signaling of other faults, such as the static friction of a packing box, the wearing of a valve plug/seating, or precipitations or in- The key aspects of configuring the different SIPART PS2 ver- crustations on the fittings. sions are largely identical. These fault indications can be output either line-conducted over the alarm outputs (see above) of the positioner (max. 3), or via communication over the HART or fieldbus interfaces. In this case, the HART, PROFIBUS and FF versions of SIPART PS2 per- mit a differentiation of the various fault indications, as well as a trend representation and histogram function of all key process variables with regard to the fittings. The LCD of the device also displays the graded maintenance re- 6 quirements, complete with identification of the source of the fault. Functional safety acc. to SIL 2 The SIPART PS2 positioners are also suitable for control of fit- tings, which meet the special requirements of the functional safety up to SIL 2 to IEC 61508 or IEC 61511-1. This is a single-action, venting positioner with an input of 4 to 20 mA, PROFIBUS PA and FOUNDATION Fieldbus (FF) for mounting on pneumatic actuators with spring return. The positioner vents the valve actuator on demand or in the event of a fault and puts the valve in the preset safety position. This positioner meets the following requirements: • Functional safety up to SIL 2 to IEC 61508 or IEC 61511-1, from firmware version C4 or higher for safe venting • Explosion protection for the versions 6DR5...-.E... • Electromagnetic compatibility to EN 61326/A1, Appendix A.1 SIPART PS 2 as "intelligent solenoid valve" Open / Close valves, safety fittings in particular, are generally pneumatically controlled over a solenoid valve. If you use SI- PART PS2 instead of this type of solenoid valve, the positioner performs two tasks in a single device (without extra wiring) • Firstly, it switches the fitting off on demand by venting the ac- tuator (functional safety acc. to SIL 2 (see above) • Secondly, it can perform a Partial Stroke Test at regular inter- vals (1 - 365 days), which prevents the blocking of the fitting, e.g. due to corrosion or furring. As in this case SIPART PS2 is constantly working in normal op- eration (e.g. 99 % position), it also acts as a permanent test func- tion for the pneumatic output circuit, which is not usually possi- ble when using a solenoid valve. Solenoid valves on control valves can also not normally be tested during operation. They are therefore not necessary when using SIPART PS 2 with a 4-wire connection system as the vent- ing is carried out on demand by SIPART PS2. This means that on control valves, both the control function and the shut-off function can be carried out by a single device. 6/6 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical description  412   #$            %)           "     "#$$       %)         6              ! ""#$$# #%" "%  5 0!%$6)$ #  $!!%$./ 789$ ! -$%"#"!%$  &#$#$ '&(#%)%#) : 0 #7$#%! ""%6) #7$" #9 * + ,$" "-$-%# .$ ))# ; 0 #7$))#%! ""%6%$" #9  $-%# .)#)""))  #%$" #)  #    !%$/0+12+0"#$$ 3 $!!%$/*$!%%)## #  #% $!!%$639#0!%$659"##$  #))$# -)8 SIPART PS2, electropneumatic positioner, function diagram Siemens FI 01 · 2009 US Edition 6/7 2-$ 2-$ © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications all versions ■ Technical specifications • Noise (digitally controlled) 10 ... 200 Hz; 1 (m/s²)²/Hz to DIN EN 60068-2-64/08.95 (3.28 (ft/s²)²/Hz) SIPART PS2 (all versions) 200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz) General data 4 hours/axis Travel range (linear actuators) 3 ... 130 mm (0.12 ... 5.12 inch) (angle of feedback shaft 16 ... 90°) • Recommended continuous duty ≤ 30 m/s² (≤ 98.4 ft/s²) without res- range of the complete fitting onance sharpness Angle of rotation 30 ... 100° (part-turn actuators) Weight, basic device Installation • Plastic casing Approx. 0.9 kg (1.98 lb) • Metal casing, aluminium Approx. 1.3 kg (2.86 lb) • On linear actuators Using attachment set • Metal casing, stainless steel Approx. 3.9 kg (8.58 lb) 6DR4004-8V and where necessary • Metal casing EEx d version Approx. 5.2 kg (11.46 lb) with an additional lever arm 6DR4004-8L on actuators accord- Dimensions See "Dimensional drawings" ing to IEC 534-6 (NAMUR) with Climate class 4 To DIN EN 60721-3-4 ribs, bars or flat face • Storage1) 1K5, but -40 ... +80 °C • On part-turn actuators Using attachment set (1K5, but -40 ... +176 °F) 6DR4004-8D on actuators with mounting plane according to • Transport1) 2K4, but -40 ... +80 °C VDI/VDE 3845 and DIN 3337: (2K4, but -40 ... +176 °F) The required mounting console • Operation2) 4K3, but -30 ... +80 °C3) has to be provided on the actuator (4K3, but -22 ... +176 °F) side; shaft with groove and female thread M6 Certificate and approvals Controller Classification according to pres- For gases of fluid group 1, com- sure equipment plies with requirements of article 3, • Five-point switch Self-adjusting directive (DRGL 97/23/EC) paragraph 3 (sound engineering • Dead zone practice SEP) - dEbA = Auto Self-adjusting or can be set as Pneumatic data fixed value - dEbA = 0.1 ... 10% Self-adjusting or can be set as Power supply Compressed air, nitrogen or fixed value cleaned natural gas 6 A/D converter • Pressure 1.4 ... 7 bar (20.3 ... 101.5 psi): Sufficiently greater than max. drive • Scan time 10 ms pressure (actuating pressure) • Resolution ≤ 0.05% Air quality to ISO 8573-1 • Transmission error ≤ 0.2% • Solid particle size and density Class 2 • Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) • Pressure dew point Class 2 (min. 20 K (36 °F) below Cycle time ambient temperature) • 20 mA/HART device 20 ms • Oil content Class 2 • PA device 60 ms Unthrottled flow • FF device 60 ms (min. loop time) • Inlet air valve (ventilate actuator)4) Binary input BE1 (terminals 9/10; Suitable only for floating contact; - 2 bar (29 psi) 4.1 Nm³/h (18.1 USgpm) electrically connected to the basic max. contact load < 5 mA with 3 V - 4 bar (58 psi) 7.1 Nm³/h (31.3 USgpm) device) - 6 bar (87 psi) 9.8 Nm³/h (43.1 USgpm) Degree of protection IP66 to EN 60 529/NEMA 4x • Outlet air valve CE marking Conformity as regards EMC Direc- (exhaust actuator)4) tive 89/336 EC in accordance with - 2 bar (29 psi) 8.2 Nm³/h (36.1 USgpm) the following standards - 4 bar (58 psi) 13.7 Nm³/h (60.3 USgpm) EMC requirements EN 61326/A1 Appendix A.1 and - 6 bar (87 psi) 19.2 Nm³/h (84.5 USgpm) NAMUR NE21 August 98 Valve leakage < 6⋅10-4 Nm³/h (0.0026 USgpm) Material Throttle ratio Adjustable up to ∞ : 1 • Housing Power consumption in the < 3.6⋅10-2 Nm³/h (0.158 USgpm) - 6DR5..0-... (plastic) Glass-fiber-reinforced Macrolon controlled state - 6DR5..1-... (metal) GD AISi12 Types of actuators - 6DR5..2-... (stainless steel) Austenitic stainless steel mat. • In casing Single-action and double-action No. 1.4581 • In aluminium casing Single-action • In flameproof casing Single-action and double-action - 6DR5..5-... (metal, pressure- GK AISi12 • In stainless steel casing Single-action and double-action proof) 1) • Pressure gauge block Aluminium AIMgSi, anodized During commissioning at ≤ 0 °C (≤ 32 °F) make sure that the valves are flushed long enough with the dry medium. Vibration resistance 2) At ≤ -10 °C (14 °F) the display refresh rate of the LCD is limited. Only T4 is • Harmonic oscillations 3.5 mm (0.14 inch), 2 ... 27 Hz permissible when using Iy module. 3) (sine-wave) according to 3 cycles/axis -25 ... +75 °C (-13 ... +167 °F) for 6DR55..-0G..., 6DR56..-0G..., DIN EN 60062-2-6/05.96 6DR55..-0D... and 6DR56..-0D... 98.1 m/s² (321.84 ft/s²), 4) With EEx d version (6DR5..5-...) the values are reduced by approx. 20%. 27 ... 300 Hz, 3 cycles/axis • Bumping (half-sine) 150 m/s² (492 ft/s²), 6 ms, to DIN EN 60068-2-29/03.95 1000 shocks/axis 6/8 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 ■ Technical specifications SIPART PS2 Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion Explosion protection to ATEX Without Ex d Ex ia/ib Ex n II 2 G Ex d II C T6 II 2 G Ex ia/ib II C T6 II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100°C Mounting location Zone 1 Zone 1 Zone 2/22 Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C (-22 ... +176 °F) operation (-22 ... +176 °F) T5: -30 ... +65 °C (-22 ... +149 °F) At ≤ -10 °C (+14 °F) the display refresh rate of the LCD is limited. T6: -30 ... +50 °C (-22 ... +122 °F) (for basic devices with EEX ia/ib and EEx n protection the following applies: Only T4 is permissible when using Iy module.) Electrical data Input 2-wire connection (terminals 6/8) Rated signal range 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA 4 ... 20 mA Current to maintain the power supply ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA ≥ 3.6 mA Required load voltage UB (corresponds to Ω at 20 mA) • Without HART (6DR50..) - Typical 6.36 V (corresponds to 6.36 V (corresponds to 7.8 V (corresponds to 7.8 V (corresponds to 318 Ω) 318 Ω) 390 Ω) 390 Ω) 6 - Max. 6.48 V (corresponds to 6.48 V (corresponds to 8.3 V (corresponds to 8.3 V (corresponds to 324 Ω) 324 Ω) 415 Ω) 415 Ω) • Without HART (6DR53..) - Typical 7.9 V (corresponds to – – – 395 Ω) - Max. 8.4 V (corresponds to – – – 420 Ω) • With HART (6DR51..) - Typical 6.6 V (corresponds to 6.6 V (corresponds to – – 330 Ω) 330 Ω) - Max. 6.72 V (corresponds to 6.72 V (corresponds to – – 336 Ω) 336 Ω) • With HART (6DR52..) - Typical – 8.4 V (corresponds to 8.4 V (corresponds to 8.4 V (corresponds to 420 Ω) 420 Ω) 420 Ω) - Max. – 8.8 V (corresponds to 8.8 V (corresponds to 8.8 V (corresponds to 440 Ω) 440 Ω) 440 Ω) • Static destruction limit ± 40 mA – – Internal capacitance Ci • Without HART – – 22 nF 22 nF (at "nL") • With HART – – 7 nF 7 nF (at "nL") Internal inductance Li • Without HART – – 0.12 mH 0.12 mH (at "nL") • With HART – – = 0.24 mH 0.24 mH (at "nL") For connection to power circuits with – – intrinsically safe at "nA" and "tD": the following max. ratings Ui = 30 V DC Un = 30 V DC Ii = 100 mA In = 100 mA Pi = 1 W at "nL": Ui = 30 V DC Ii = 100 mA Siemens FI 01 · 2009 US Edition 6/9 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 SIPART PS2 Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion 3-/4-wire device (terminals 2/4 and 6/8) (6DR52.. and 6DR53..) • Power supply UH 18 ... 35 V DC 18 ... 35 V DC 18 ... 30 V DC 18 ... 30 V DC • Current consumption IH (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA] (UH - 7.5 V)/2.4 kΩ [mA] • Internal capacitance Ci – – ≤ 22 nF – • Internal inductance Li – – ≤ 0.12 mH – For connection to power circuits with – – intrinsically safe Un = 30 V DC the following max. ratings Ui = 30 V DC In = 100 mA Ii = 100 mA at "nL": Pi = 1 W Ui = 30 V DC Ii = 100 mA Current input IW Rated signal range 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA 0/4 ... 20 mA Load voltage at 20 mA ≤ 0.2 V (corresponds to ≤ 0.2 V (corresponds to ≤ 1 V (corresponds to ≤ 1 V (corresponds to 10 Ω) 10 Ω) 50 Ω) 50 Ω) Internal capacitance Ci – – 22 nF 22 nF (at "nL") Internal inductance (Li) – – 0.12 mH 0.12 mH (at "nL") For connection to power circuits with – – intrinsically safe at "nA" and "tD": the following max. ratings Ui = 30 V DC Un = 30 V DC Ii = 100 mA In = 100 mA Pi = 1 W at "nL": Ui = 30 V DC 6 Ii = 100 mA Electrical isolation between UH and IW between UH and IW between UH and IW between UH and IW (2 intrinsically safe cir- cuits) Test voltage 840 V DC (1 s) 840 V DC (1 s) 840 V DC (1 s) 840 V DC (1 s) Connections • Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 AWG28-12 AWG28-12 AWG28-12 AWG28-12 Cable gland M20 x 1.5 or EEx d certified cable Cable gland M20 x 1.5 or Cable gland M20 x 1.5 or ½-14 NPT gland M20 x 1.5, ½-14 NPT ½-14 NPT ½-14 NPT or M25 x 1.5 • Pneumatic Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN EN ISO 228-1 or ¼-18 EN ISO 228-1 or ¼-18 EN ISO 228-1 or ¼-18 EN ISO 228-1 or ¼-18 NPT NPT NPT NPT External position sensor (potentiometer or NCS; as option) with the following max. ratings • Uo – – 5 V 5 V • Io (static) – – 75 mA 75 mA • Is (short-time) – – 160 mA - • Po – – 120 mW 120 mW Maximum permissible external capaci- – – 1 μF 1 μF tance Co Maximum permissible external induc- – – 1 mH 1 mH tance Lo 6/10 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 PA ■ Technical specifications SIPART PS2 PA Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion Explosion protection to Without Ex d Ex ia/ib Ex n ATEX II 2 G Ex d II C T4/T5/T6 II 2 G Ex ia/ib II C T6 II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100°C Mounting location Zone 1 Zone 1 Zone 2/22 Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C T4: -30 ... +80 °C T4: -20 ... +75 °C operation (-22 ... +176 °F) (-22 ... +176 °F) (-22 ... +176 °F) (-4 ... +167 °F) At ≤ -10 °C (+14 °F) the display refresh T5: -30 ... +65 °C T5: -30 ... +65 °C T5: -20 ... +65 °C rate of the LCD is limited. (-22 ... +149 °F) (-22 ... +149 °F) (-4 ... +149 °F) (for basic devices with Ex protection T6: -30 ... +50 °C T6: -30 ... +50 °C T6: -20 ... +50 °C the following applies: Only T4 is per- (-22 ... +122 °F) (-22 ... +122 °F) (-4 ... +122 °F) missible when using Iy module.) Electrical data Input Power supply (terminals 6/7) Bus-supplied Bus-supplied Bus-supplied Bus-supplied Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V • Bus connection with supply unit – Intrinsically safe at "nA" and "tD": FISCO Un = 32 V DC at "nL": FNICO - Max. supply voltage Uo – – 17.5 V 17.5 V - Max. short-circuit current Io – – 380 mA 570 mA - Max. power P 6o – 5.32 W – • Bus connection with barrier – intrinsically safe at "nL" - Max. supply voltage (Uo) – – 24 V 32 V - Max. short-circuit current (Io) – – 250 mA – - Max. power Po – – 1.2 W – Current consumption 11.5 mA ± 10% 11.5 mA ± 10% 11.5 mA ± 10% 11.5 mA ± 10% Additional fault current 0 mA 0 mA 0 mA 0 mA Effective internal inductance Li – – 8 µH 8 µH (at "nL") Effective internal capacitance Ci – – Negligible Negligible Safety shutdown can be activated with coding bridge (terminals 81/82; elec- trically isolated from the basic device) • Input resistance > 20 kΩ > 20 kΩ > 20 kΩ > 20 kΩ • Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused • Signal status "1" (shutdown not ac- 13 ... 30 V 13 ... 30 V 13 ... 30 V 13 ... 30 V tive) • Effective Internal capacitance Ci – – Negligible Negligible • Effective internal inductance Li – – Negligible Negligible • For connection to power supply with – – Intrinsically safe At "nA", "nL" and "tD" - Max. supply voltage Ui – – 30 V 30 V - Max. short-circuit current Ii – – 100 mA 100 mA - Maximum power Pi – – 1 W – Electrical isolation Between basic device Between basic device The basic device and the Between basic device and the input for safety and the input for safety input to the safety shut- and the input for safety shutdown, as well as the shutdown, as well as the down, as well as the out- shutdown, as well as the outputs of the option outputs of the option puts of the option outputs of the option modules modules modules, are individual, modules intrinsically-safe circuits Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s Siemens FI 01 · 2009 US Edition 6/11 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 PA SIPART PS2 PA Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion Communication Layers 1 and 2 according to PROFIBUS PA, transmission technique according to IEC 1158-2; slave function; layer 7 (protocol layer) according to PROFIBUS DP, EN 50170 standard with the extended PROFIBUS functions (all data acyclic, manipulated variable, feedbacks and status also cyclic) C2 connections Four connections to master class 2 are supported, automatic connection setup 60 s after break in communication Device profile PROFIBUS PA profile B, version 3.0, more than 150 objects Response time to master message Typical 10 ms Device address 126 (when delivered) PC parameterizing software SIMATIC PDM; supports all device objects. The software is not included in the scope of delivery. Connections • Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 AWG28-12 AWG28-12 AWG28-12 AWG28-12 Cable gland M20 x 1.5 or EEx d certified cable Cable gland M20 x 1.5 or Cable gland M20 x 1.5 or ½-14 NPT gland M20 x 1.5, ½-14 NPT ½-14 NPT ½-14 NPT or M25 x 1.5 • Pneumatic Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) External position sensor (potentiometer or NCS; as option) with the following max. ratings • Uo – – 5 V 5 V • Io (static) – – 75 mA 75 mA • Is (short-time) – – 160 mA - 6 • Po – – 120 mW 120 mW • Maximum permissible external ca- – – 1 μF 1 μF pacitance Co • Maximum permissible external in- – – 1 mH 1 mH ductance Lo 6/12 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 FF ■ Technical specifications SIPART PS2 FF Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion Explosion protection to Without Ex d Ex ia/ib Ex n ATEX II 2 G Ex d II C T4/T5/T6 II 2 G Ex ia/ib II C T6 II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100°C Mounting location Zone 1 Zone 1 Zone 2/22 Permissible ambient temperature for -30 ... +80 °C T4: -30 ... +80 °C T4: -30 ... +80 °C T4: -20 ... +75 °C operation (-22 ... +176 °F) (-22 ... +176 °F) (-22 ... +176 °F) (-4 ... +167 °F) At ≤ -10 °C (+14 °F) the display refresh T5: -30 ... +65 °C T5: -30 ... +65 °C T5: -20 ... +65 °C rate of the LCD is limited. (-22 ... +149 °F) (-22 ... +149 °F) (-4 ... +149 °F) (for basic devices with Ex protection T6: -30 ... +50 °C T6: -30 ... +50 °C T6: -20 ... +50 °C the following applies: Only T4 is per- (-22 ... +122 °F) (-22 ... +122 °F) (-4 ... +122 °F) missible when using Iy module.) Electrical data Input Power supply (terminals 6/7) Bus-supplied Bus-supplied Bus-supplied Bus-supplied Bus voltage 9 ... 32 V 9 ... 32 V 9 ... 24 V 9 ... 32 V • Bus connection with supply unit – Intrinsically safe at "nA" and "tD": FISCO Un = 32 V DC at "nL": FNICO - Max. supply voltage Uo – – 17.5 V 17.5 V - Max. short-circuit current Io – – 380 mA 570 mA - Max. power P 6o – 5.32 W – • Bus connection with barrier – intrinsically safe at "nL" - Max. supply voltage (Uo) – – 24 V 32 V - Max. short-circuit current (Io) – – 250 mA – - Max. power Po – – 1.2 W – Current consumption 11.5 mA ± 10% 11.5 mA ± 10% 11.5 mA ± 10% 11.5 mA ± 10% Additional fault current 0 mA 0 mA 0 mA 0 mA Effective internal inductance Li – – 8 µH 8 µH (at "nL") Effective internal capacitance Ci – – Negligible Negligible Safety shutdown can be activated with coding bridge (terminals 81/82; elec- trically isolated from the basic device) • Input resistance > 20 kΩ > 20 kΩ > 20 kΩ > 20 kΩ • Signal status "0" (shutdown active) 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused 0 ... 4.5 V or unused • Signal status "1" (shutdown not ac- 13 ... 30 V 13 ... 30 V 13 ... 30 V 13 ... 30 V tive) • Effective Internal capacitance Ci – – Negligible Negligible • Effective internal inductance Li – – Negligible Negligible • For connection to power supply with – – Intrinsically safe At "nA", "nL" and "tD" - Max. supply voltage Ui – – 30 V 30 V - Max. short-circuit current Ii – – 100 mA 100 mA - Maximum power Pi – – 1 W – Electrical isolation Between basic device Between basic device The basic device and the Between basic device and the input for safety and the input for safety input to the safety shut- and the input for safety shutdown, as well as the shutdown, as well as the down, as well as the out- shutdown, as well as the outputs of the option outputs of the option puts of the option outputs of the option modules modules modules, are individual, modules intrinsically-safe circuits Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s Siemens FI 01 · 2009 US Edition 6/13 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications SIPART PS2 FF SIPART PS2 FF Basic device Basic device Basic device Basic device without Ex protection with Ex d protection with Ex ia/ib protection with Ex n/dust protec- (flameproof casing) tion Communication Communications group and class According to technical specification of the Fieldbus Foundation for H1 communication Function blocks Group 3, Class 31PS (publisher, subscriber) 1 resource block (RB2) 1 analog output function block (AO) 1 PID function block (PID) 1 transducer block (standard advanced positioner valve) Execution times of the blocks AO: 50 ms PID: 80 ms Physical layer profile 123, 511 FF registration Tested with ITK 5.0 Device address 22 (when delivered) Connections Electric Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 Screw terminals 2.5 AWG28-12 AWG28-12 AWG28-12 AWG28-12 Cable gland M20 x 1.5 or EEx d certified cable Cable gland M20 x 1.5 or Cable gland M20 x 1.5 or ½-14 NPT gland M20 x 1.5, ½-14 NPT ½-14 NPT ½-14 NPT or M25 x 1.5 Pneumatic Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN Female thread G¼ DIN EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) EN ISO 228-1 (¼-18 NPT) External position sensor (potentiometer or NCS; as option) • Uo – – < 5 V < 5 V • Io – – < 75 mA < 75 mA 6 • Is – – < 160 mA < 160 mA • Po – – < 120 mW < 120 mW Maximum permissible external capaci- – – < 1 μF < 1 μF tance Co Maximum permissible external induc- – – < 1 mH < 1 mH tance Lo 6/14 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications Option modules ■ Technical specifications Option modules Without Ex protection With Ex protection Ex ia/ib With Ex n/dust protection (EEx d also) Ex protection to ATEX – II 2G Ex ia/ib II C T4/T5/T6 (only Ex n in conjunction with) II 3 G Ex nA nL[nL] IIC T6 Dust II 3 D Ex tD A22 IP66 T100°C Mounting location – Zone 1 Zone 2/22 Permissible ambient temperature for opera- -30 ... +80 °C (-22 ... +176 °F) T4: -30 ... +80 °C (-22 ... +176 °F)1) tion (For devices with Ex protection: Only in con- T5: -30 ... +65 °C (-22 ... +149 °F) 1) junction with the basic device 6DR5... -.E.... T6: -30 ... +50 °C (-22 ... +122 °F)1) Only T4 is permissible when using Iy module) Alarm module 6DR4004-8A (without Ex protec- 6DR4004-6A (with Ex protection) 6DR4004-6A (with Ex protection) tion) Binary alarm outputs A1, A2 and alarm output Signal status High (not responded) Active, R = 1 kΩ, +3/-1%* ≥ 2.1 mA ≥ 2.1 mA Signal status Low* (responded) Disabled, IR < 60 µA ≤ 1.2 mA ≤ 1.2 mA (* Low is also the status when the basic device is faulty or has not electric power sup- (* When used in the flameproof (Switching threshold with sup- (Switching threshold with sup- ply) casing the current consumption ply to EN 60947-5-6: UH = 8.2 V, ply to EN 60947-5-6: UH = 8.2 V, is limited to 10 mA per output.) Ri = 1kΩ) Ri = 1kΩ) Internal capacitance Ci – 5.2 nF 5.2 nF (at "nL") Internal inductance Li – Negligible Negligible Power supply UH ≤ 35 V – – Connection to power circuits with with the fol- – intrinsically safe switching at "nA" and "tD": lowing max. ratings amplifier EN 60947-5-6 Un = 15.5 V DC Uo =15.5 V DC Ik = 25 mA, P = 64 mW at "nL": 6 Ui = 15.5 V DC Ii = 25 mA Binary input BE2 • Electrically connected to the basic device - Signal status 0 Floating contact, open Floating contact, open Floating contact, open - Signal status 1 Floating contact, closed Floating contact, closed Floating contact, closed - Contact load 3 V, 5 μA 3 V, 5 μA 3 V, 5 μA • Electrically isolated from the basic device - Signal status 0 ≤ 4.5 V or open ≤ 4.5 V or open ≤ 4.5 V or open - Signal status 1 ≥ 13 V ≥ 13 V ≥ 13 V - Natural resistance ≥ 25 kΩ ≥ 25 kΩ ≥ 25 kΩ Static destruction limit ± 35 V – – Internal inductance and capacitance – Negligible Negligible Connection to power circuits with the follow- – Intrinsically safe Ui = 25.2 V at "nA" and "tD": ing max. ratings Un = 25.2 V DC at "nL": Ui = 25.2 V DC Electrical isolation The 3 outputs, the input BE2 and the basic device are electrically isolated from each other. Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s 1) Only in conjunction with the basic device 6DR5...-E..... With Iy module only T4 permitted. Siemens FI 01 · 2009 US Edition 6/15 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications Option modules Option modules Without Ex protection With Ex protection EEx ia/ib With Ex n/dust protection SIA module 6DR4004-8G (without Ex protec- 6DR4004-6G (with Ex protection) 6DR4004-6G (with Ex protection) Limit switches with slot-type initiators tion) (not for Ex-d version) and alarm output Limit switches A1, A2 2-wire connection 2-wire connection 2-wire connection Ex protection Without II 2 G EEx ia/ib IIC T6 II 3 G EEx nA L [L] IIC T6 Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side 2 slot-type initiators Type SJ2-SN Type SJ2-SN Type SJ2-SN Function NC (normally closed) NC (normally closed) NC (normally closed) Connection to power circuits with the fol- nominal voltage 8 V intrinsically safe switching at "nA" and "tD": lowing max. ratings Current consumption: amplifier EN 60947-5-6 Un = 15.5 V DC ≥ 3 mA (limit value not Ui = 15.5 V DC Pn = 64 mW responded) Ii = 25 mA, P at "nL": ≤ 1 mA (limit value i = 64 mW Ui = 15.5 V DC responded) Ii = 25 mA Internal capacitance – 41 nF 41 nF (at "nL") Internal inductance – 100 mH 100 mH (at "nL") Electrical isolation The 3 outputs are electrically isolated from the basic device. Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s Alarm output Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side UH = 8.2 V, Ri = 1 kΩ Signal status High (not active) R = 1.1 kΩ ≥ 2.1 mA ≥ 2.1 mA Signal status Low (active) Ri = 10 kΩ ≤ 1.2 mA ≤ 1.2 mA Internal capacitance Ci – 5.2 nF 5.2 nF (bei „nL“) 6 Internal Inductance Li – Negligible Negligible Power supply UH UH ≤ 35 V DC, I ≤ 20 mA – – For connection to power with the following – intrinsically safe switching ampli- at „nA“ and „tD“: max. ratings fier EN 60947-5-6 Un = 15.5 V DC Ui = 15.5 V DC at „nL“: Ii = 25 mA Ui = DC 15.5 V Pi = 64 mW Ii = 25 mA Limit value contact module 6DR4004-8K 6DR4004-6K 6DR4004-6K Limit switches with mechanical ground (not for EEx d version) contact and alarm output Limit switches A1, A2 Ex protection without II 2 G Ex ia/ib IIC T6 II 3 G Ex nL [nL] IIC T6 (in progress) Max. switching current AC/DC 4 A Connection to intrinsically safe Connection to circuits with maxi- circuit with maximum values: mum values: Ui = 30 V, at "nL": Ii = 100 mA, Ui = 30 V Pi = 750 mW Ii = 100 mA, Max. switching voltage AC/DC 250 V / 24 V 30 V DC Internal capacitance Ci – Negligible Negligible Internal inductance Li – Negligible Negligible Electrical isolation The 3 outputs are electrically isolated from the basic device. Test voltage 3150 V DC, 2s 3150 V DC, 2 s 3150 V DC, 2 s Alarm output Connection 2-wire system to EN 60947-5-6 (NAMUR), for switching amplifier to be connected on load side UH = 8.2 V, Ri = 1 kΩ Signal status High (not active) R = 1.1 kΩ ≥ 2.1 mA ≥ 2.1 mA Signal status Low (active) Ri = 10 kΩ ≤ 1.2 mA ≤ 1.2 mA Internal capacitance Ci – 5.2 nF 5.2 nF (bei „nL“) Internal Inductance Li – Negligible Negligible Power supply UH UH ≤ 35 V DC, I ≤ 20 mA – – For conncetion to power with the following – Intrinsically safe switching ampli- at „nL“: max. ratings fier EN 60947-5-6 Ui = 15.5 V DC Ui = 15.5 V DC Ii = 25 mA Ii = 25 mA Pi = 64 mW 6/16 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Technical specifications Option modules Option modules Without Ex protection With Ex protection EEx ia/ib With Ex n/dust protection Iy module 6DR4004-8J (without Ex protection) 6DR4004-6J (with Ex protection) 6DR4004-6J (with Ex protection) DC output for position feedback 2-wire connection 2-wire connection 2-wire connection Nominal signal range 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof 4 ... 20 mA, short-circuit-proof Total operating range 3.6 ... 20.5 mA 3.6 ... 20.5 mA 3.6 ... 20.5 mA Power supply UH +12 ... +35 V +12 ... +30 V +12 ... +30 V External load RB [kΩ] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA] ≤ (UH [V] - 12 V) /i [mA] Transmission error ≤ 0.3% ≤ 0.3% ≤ 0.3% Temperature effect ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F) ≤ 0.1%/10 K (≤ 0.1%/18 °F) Resolution ≤ 0.1% ≤ 0.1% ≤ 0.1% Residual ripple ≤ 1% ≤ 1% ≤ 1% Internal capacitance Ci – 11 nF 11 nF (at "nL") Internal inductance Li – Negligible Negligible For connection to power circuits with the Intrinsically safe: at "nA" and "tD" following max. ratings Ui = 30 V DC Un = 30 V DC Ii = 100 mA In = 100 mA Pi = 1 W (only T4) Pn = 1 W (only T4) at "nL": Ui = 30 V DC Ii = 100 mA Electrical isolation Electrically isolated from the Electrically isolated from the Electrically isolated from the basic device basic device basic device Test voltage 840 V DC, 1 s 840 V DC, 1 s 840 V DC, 1 s NCS sensor (not for EEx d version) 6 Position range • Linear actuator 3 ... 130 mm (0.12 ... 5.12 inch), 3 ... 130 mm (0.12 ... 5.12 inch), to 200 mm (7.87 inch) on request to 200 mm (7.87 inch) on request • Part-turn actuator 30° ... 100° 30° ... 100° Linearity (after correction by SIPART PS2) • Linear actuator ± 1% ± 1% • Part-turn actuator ± 1% ± 1% Hysteresis ± 0.2% ± 0.2% Continuous working temperature -40 ... +85 °C (-40 ... +185 °F), -40 ... +85 °C (-40 ... +185 °F), extended temperature range on extended temperature range on request request For connection to power circuits with the Intrinsically safe at "nL": following max. ratings Ui = 5 V DC Ui = 5 V DC Internal capacitance Ci - 10 nF 10 nF (at "nL") Internal inductance Li - 240 mH 240 mH (at "nL") Degree of protection of casing IP68/NEMA 4X IP68/NEMA 4X Siemens FI 01 · 2009 US Edition 6/17 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Ordering data SIPART PS2, PS2 PA, PS2 FF Selection and Ordering data Order No. Selection and Ordering data Order No. Electropneumatic positioner 6 D R 5 777 - 0 7777 - 77A7 Electropneumatic positioner 6 D R 5 777 - 0 7777 - 77A7 SIPART PS2, Ex protection without, SIPART PS2, Ex protection without, EEx ia/ib and EEx n EEx ia/ib and EEx n Version Optional modules 2-wire (4 to 20 mA) Installed, incl. 2nd cable gland • Without HART } 0 Without } 0 • With HART, not explosion-protected } 1 Iy module for position feedback 1 2-, 3-, 4-wire (0/4 to 20 mA) signal (4 ... 20 mA) (6DR4004-.J) • With HART, explosion-protected 2 EMC filter module for external } 2 position sensor (C73451-A430-D23) • Without HART, not explosion- } 3 protected Iy module and EMC filter module for 3 external position sensor PROFIBUS PA connection } 5 FOUNDATION Fieldbus connection } 6 Customer-specific design Without } 0 For actuator Single-action } 1 Brief instructions Double-action } 2 German/English } A French/Spanish/Italian B Casing Plastic } 0 Mounted pressure gauge block Aluminum; only single-action } 1 1 Without } 0 Stainless steel (without window) } 2 Single-action G¼, scaling MPA and 1 bar Explosion protection Double-action G¼, scaling MPA and 2 Without } N bar With explosion protection EEx ia/ib } E Single-action ¼-18 NPT, scaling 3 (CENELEC/ATEX/FM/CSA) MPA and psi With explosion protection EEx n, Double-action ¼-18 NPT, scaling 4 (CENELEC/ATEX) MPA and psi • For zone 2 and zone 22 (dust), D Further designs Order code casing: aluminium or stainless steel; 6 each with no window in the cover Add "-Z" to Order No. and specify • For zone 21)2) G Order code. casing: aluminium or plastic; each Version with stainless steel sound A40 with window in the cover absorbers Connection thread standard with stainless steel enclo- electrical/pneumatic sures M20 x 1.5 / G¼ } G Measuring point number (TAG No.) Y173) ½-14 NPT / ¼-18 NPT } N HART tag max. 8 characters, M20 x 1.5 / ¼-18 NPT M max. 32 characters for ½-14 NPT / G¼ P PROFIBUS PA, FOUNDATION Field- bus and 4 ... 20 mA version, With plug M12 / G¼ R specify in plain text: Y17: ........ With plug M12 / ¼-18 NPT S Measuring point description Y153) HART tag max. 16 characters, Limit monitor max. 32 characters for Installed, incl. 2nd cable gland PROFIBUS PA, FOUNDATION Field- Without } 0 bus and 4 ... 20 mA version, Alarm module; electronic 1 specify in plain text: Y15: ........ (6DR4004-.A) Measuring point text Y163) SIA module; slot-type initiators 2 HART tag max. 24 characters, (6DR4004-.G) max. 32 characters for Limit value contact module (mechani- 3 PROFIBUS PA, FOUNDATION Field- cal switching contacts (6DR4004-.K) bus and 4 ... 20 mA version, specify in plain text: Y16: ........ TAG plate made of stainless steel, A203) 3-line Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Text line 3: Plain text from Y16 Preset bus address Y253) Specify in plain text: Y25: ........ } Available ex stock 1) Maximum impact energy to the casing: 1 Joule. 2) For device versions in plastic casing: it is essential to prevent electrostatic charging. Maximum torque of the cable gland: 67 Nm. 3) Only for plastic casing, for other casings on request. 6/18 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Ordering data SIPART PS2 EEx-d, PS2 EEx-d PA, PS2 EEx-d FF Selection and Ordering data Order No. Selection and Ordering data Order No. Electropneumatic positioner 6 D R 5 77 5 - 0 E777 - 77A7 Electropneumatic positioner 6 D R 5 77 5 - 0 E777 - 77A7 SIPART PS2, Ex protection EEx-d, SIPART PS2, Ex protection EEx-d, aluminium housing, without cable aluminium housing, without cable gland gland Version Further designs Order code 2-wire (4 to 20 mA) Add "-Z" to Order No. and specify • Without HART } 0 Order Code. • With HART, not explosion-protected 1 Measuring point number (TAG No.) Y17 2-, 3-, 4-wire (0/4 to 20 mA) HART tag max. 8 characters, • With HART } 2 max. 32 characters for PROFIBUS PA • Without HART, not explosion- D) 3 and FOUNDATION Fieldbus version, protected specify in plain text: Y17: ........ PROFIBUS PA connection 5 Measuring point description Y15 FOUNDATION Fieldbus connection 6 HART tag max. 16 characters, max. 32 characters for PROFIBUS PA For actuator and FOUNDATION Fieldbus version, Single-action } 1 specify in plain text: Y15: ........ Double-action } 2 Measuring point text Y16 Connection thread HART tag max. 24 characters, electrical/pneumatic max. 32 characters for PROFIBUS PA M20 x 1.5 / G¼ } G and FOUNDATION Fieldbus version, ½-14 NPT / ¼-18 NPT } N specify in plain text: Y16: ........ M20 x 1.5 / ¼-18 NPT M TAG plate made of stainless steel, A20 ½-14 NPT / G¼ P 3-line M25 x 1.5 / G¼ Q Text line 1: Plain text from Y17 Text line 2: Plain text from Y15 Limit monitor Text line 3: Plain text from Y16 Installed Preset bus address Y25 Without } 0 Specify in plain text: Y25: ........ Alarm module; electronic 1 (6DR4004-.A) } Available ex stock 6 Optional modules Installed D) Subject to export regulations AL: N, ECCN: EAR99H Without } 0 Iy module for position feedback 1 signal (4 ... 20 mA) (6DR4004-.J) Customer-specific design Without } 0 Brief instructions German/English } A French/Spanish/Italian B Mounted pressure gauge block Without } 0 Single-action G¼, scaling MPa and 1 bar Double-action G¼, scaling MPa and 2 bar Single-action ¼-18 NPT, scaling 3 MPa and psi Double-action ¼-18 NPT, scaling 4 MPa and psi Siemens FI 01 · 2009 US Edition 6/19 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Ordering data Accessories Selection and Ordering data Order No. Coupler for NAMUR part-turn actuators Accessories • VDI/VDE 3845, without mounting plate } 6DR4004-8D • VDI/VDE 3845 SST coupler } TGX:16300-1556 NCS sensor 6 D R 4 0 0 4 - 7N N7 0 for non-contacting detection of position The following mounting plates can be used (not for EEx d version), cable length 6 m with the NAMUR part-turn actuator (19.68 ft) mounting kit 6DR4004-8D. Size W x L x H (H = height of shaft butt) Non explosion-proof 8 • 30 x 80 x 20 mm } TGX:16152-105 Explosion-protected, EEx ia/ib 6 C) For part-turn actuators, without mounting 1 • 30 x 80 x 30 mm } TGX:16300-147 console C) • 30 x 130 x 30 mm } TGX:16300-149 For linear actuators up to 14 mm 2 C) (0.55 inch), without mounting bracket • 30 x 130 x 50 mm } TGX:16300-151 For linear actuators >14 mm (0.55 inch), 3 C) to 130 mm (5.12 inch); Mounting kit same Mounting kit for other part-turn as for SIPART PS2 (separate ordering item) actuators The EMC filter module is additionally The following mounting plates can be used required for the controller unit. together with the NAMUR part-turn (separate order item, see below) actuator mounting kit 6DR4004-8D. • SPX (DEZURIK) Power Rac, } TGX:16152-328 sizes R1, R1A C) ■ Selection and Ordering data Order No. • Masoneilan Camflex II/35 } TGX:16152-350 C) Accessories • Fisher 1051/1052/1061, } TGX:16152-364 sizes 30, 40, 60 to 70 C) Alarm module for 3 alarm outputs and 1 binary input (functionality: 2 limit • Fisher 1051/1052, size 33 } TGX:16152-348 monitors, C) 1 fault alarm, 1 binary input) Mounting kit for NAMUR linear actuators • Without explosion protection } 6DR4004-8A • NAMUR linear actuator mounting kit with } 6DR4004-8V • With explosion protection } 6DR4004-6A short lever arm (2 to 35 mm) 6 CENELEC/ATEX • Lever arm for travels from 35 mm to } 6DR4004-8L• With explosion protection FM/CSA1) 6DR4004-7A 130 mm (1.38 inch to 5.12 inch) SIA module (slot-type initiator alarm • Reduced mounting kit for linear actuator } 6DR4004-8VK module, not for EEx d version) (without fixing angle and U-bracket), with short lever with up to 35 mm travel • Without explosion protection 6DR4004-8G (1.38 inch) • With explosion protection 6DR4004-6G 1) • Reduced mounting kit for linear actuator } 6DR4004-8VLCENELEC/ATEX and FM/CSA (without fixing angle and U-bracket), with Limit value contact module long lever with >35 mm travel (1.38 inch) (with mechanical ground contacts, not for Mounting kit for other linear actuators EEx d version) • Retrofitting kit for Moore } TGX:16152-117 • without explosion protection 6DR4004-8K series 72 and 750 valve positioners C) • with explosion protection 6DR4004-6K • Fisher type 657/667, size 30 to 80 } TGX:16152-110 C) Iy module for position feedback signal (4 to 20 mA) • SAMSON actuator type 3277 (yoke } 6DR4004-8S dimension (H5) = 101 mm 2) (integrated • Without explosion protection } 6DR4004-8J connection without tube), not for EEx d • With explosion protection } 6DR4004-6J CENELEC/ATEX Pipe mounting • With explosion protection FM/CSA 1) 6DR4004-7J Mounting bracket for pipe mounting of the } TGX:16152-336 SIPART PS2 position (e.g. when using the C) HART modem for connecting to PC or NCS sensor) laptop Additional actuator items can be found at • with RS232 interface } 7MF4997-1DA the following Internet address: D) www.siemens.com/sipartps2 • with USB interface } 7MF4997-1DB Customer-specific mounting kits available D) on request. Contact your local sales office. EMC filter module for connection of exter- C73451-A430-D23 } Available ex stock nal position sensor (10 kΩ) or NCS sensor (not for EEx d version) 1) U.S. certification by FM institute 2) With a yoke dimension H5 = 95 mm, only the SIPART PS2 in a metal casing can be used. C) Subject to export regulations AL: N, ECCN: EAR99 D) Subject to export regulations AL: N, ECCN: EAR99H 6/20 Siemens FI 01 · 2009 US Edition © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Ordering data Accessories Note Manometer block including pressure gauge • For single-action SIPART PS2 positioner } 6DR4004-1M All the above mentioned manuals are included on CD-ROM or with G thread can be downloaded from the Internet under: (2 manometers, scaled in MPa and bar) www.siemens.com/sipartps2 • For double-action SIPART PS2 positioner } 6DR4004-2M with G thread Following manuals are available in addition as downloads from (3 manometers, scaled in MPa and bar) the Internet or are included on CD-ROM: • For single-action SIPART PS2 positioner } 6DR4004-1MN • Instruction Manual Compact SIPART PS2 FF, Electropneu- with NPT thread matic Positioner (6DR56xx) with FOUNDATION Fieldbus (2 manometers, scaled in MPa and psi) - German/English: A5E00214570 • For double-action SIPART PS2 positioner } 6DR4004-2MN with NPT thread • Instruction Manual SIPART PS2 FF, Electropneumatic Posi- (3 manometers, scaled in MPa and psi) tioner (6DR56xx) with FOUNDATION Fieldbus - German: A5E00214568 Connection block, for safety solenoid valve - English: A5E00214569 with extended mounting flange to NAMUR • For mounting to IEC 534-6 6DR4004-1B Scope of delivery: • For SAMSON actuator (integrated mount- 6DR4004-1C1) • 1 SIPART PS2 positioner as ordered ing) see above • 1 CD-ROM with the complete documentation for all versions External position detection system C73451-A430-D78 and accessories (with explosion protection to CENELEC/ATEX, EEx ia/ib) for separate • Manual "SIPART PS2 - Configuration At a Glance" mounting of position sensor and controller (for for EEx d version), comprising SIPART ■ More infomation PS2 plastic casing with integral potentiome- ter and sliding clutch (without electronics Special versions and valve block) The EMC filter module is additionally On request required for the controller unit. (separate ordering item below) Documentation (see notes below) Instruction Manual SIPART PS2 • German/English A5E00074600 6 • French/Italian/Spanish A5E00074601 Instruction Manual SIPART PS2 PROFIBUS PA • German/English A5E00120716 • French/Italian/Spanish A5E00120717 Instruction Manual NCS Sensor • German/English/French/Spanish/Italian A5E00097485 SIPART PS2 device documentation • CD-ROM with complete documentation for A5E00214567 all device versions Device manual for SIPART PS2 (not PA and FF) • German A5E00074630 • English A5E00074631 Manual for SIPART PS2 PROFIBUS PA • German A5E00127924 • English A5E00127926 SITRANS I outgoing isolator HART (see „SITRANS I supply units and isolation amplifiers“) with • 24 V DC power supply 7NG4130-1AA11 • 230 V AC power supply 7NG4130-1BA11 } Available ex stock 1) Only together with 6DR4004-8S and 6DR4004-1M. Siemens FI 01 · 2009 US Edition 6/21 © Siemens AG 2008 Electropneumatic positioners SIPART PS2 Dimensional drawings ■ Dimensional drawings   68;5  839 3 :658:9 $$  "##" #) 86 89 =>>?+2   68;5  839 3 :658:9 $$  "##" #) 86 89 =>>?+2   8 9