5 Safety Hazards in Spinning Industry and Ways to Prevent Them
                     5 Safety Hazards in Spinning 
Industry 
and Ways to Prevent 
Them
Introduction
● Analyzing risk is essential for optimal textile mill managing. 
● Production downtimes can be considerably decreased, resource waste 
minimised, and consistent yarn quality maintained at all stages by being 
aware all the possible hazards in spinning industry.
● Apart from working with the best spinning cans and spinning machinery, 
proper knowledge of all the possible risk in the different stages of 
spinning is very important and it is elaborated in the next few slides.
Problems While Handling Compressed Bales
● Improper handling and bale stacking of cotton bales can lead to them 
falling down due to unequal equilibrium. 
● Movement of forklift could be hazardous. Cotton bales have sharp edges 
making them a hazard as well.
● Implementing efficient bale-handling and forklift management in 
godowns, along with proper training, double-checking stacks, and 
ensuring forklift safety, can significantly reduce risks and enhance 
workplace safety.
Problems in Blowroom and Mixing Stage
● In the blowroom, various transmission machine parts like shafts, belts, 
gears, and pulleys can experience issues that lead to mechanical failure 
or reduced performance. 
● The accidental opening of cotton bales, particularly when steel straps 
are damaged or loose, can pose safety risks during the mixing process. 
Problems can also arise during dust removal under the beaters.
● To ensure safety in a mill, it is crucial to enclose and interlock 
machinery, provide emergency stopping mechanisms, and have 
protocols in place for corrective actions when necessary.
Problems in Carding and Combing Stage
● The main risks during this stage of the process are malfunctioning 
carding machines, particularly due to problems with the interlock guard 
or unguarded transmission parts. 
● Neglecting maintenance of the licker-in system, calendar roll nip, and 
doffer can also negatively impact the overall process.
● Several components of the machinery, including the cylinder door, 
licker-in panels, interlocking arrangement, clearance space, and carded 
sliver parameters, require regular inspection and adjustment to ensure 
safe and optimal functioning.
Problems in Drawframing and Speedframing 
Stage
● In textile production, improper sliver can usage can reduce productivity, 
while mechanical issues like jammed calendar rollers and gear glitches 
pose common hazards. 
● Fluff-removal can lead to unexpected flyer hits, and lack of maintenance 
on pinion or lifter rack can cause complications.
● Safety precautions in this stage involve handling machinery responsibly 
and paying attention to details, such as interlocking the flyer rotating zone 
and guarding the gears.
●  In the speed frame machine, fencing is necessary for the gears, and 
regular cleaning helps prevent roller jamming and maintain sliver strength 
for optimal yarn quality.
Problems in Ring Frame Stage
● The ring frame stage of textile spinning poses various safety risks, 
including sharp bobbin edges, bobbin handling issues, and potential 
accidents during fluff removal. 
● Broken spindles can also impact operational efficiency.
● To prevent injuries in the ring spinning stage, it is crucial to wear finger 
caps and regularly check the spinning machinery while following safety 
protocols.
● Proper handling of bobbin edges and ensuring easy access to bobbin-
holders are also important safety measures.
The Final Word 
● The textile industry poses occupational health hazards, including 
excessive fiber dust and safety risks during material handling. 
● Sourcing spinning cans from reputable spinning can manufacturers is 
essential. The Indian textile industry should prioritize risk reduction for 
sustainable growth.
“The textile industry of India has immense growth 
potential – and the onus is now on mill-owners as well as 
OEMs to take bold, informed steps to cut down the 
prevalent risks as much as possible.”
THANK YOU
THANK YOU!
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