Uploaded on Aug 25, 2025
Surface finishing is vital in manufacturing, directly impacting product quality, durability, and performance. Among finishing methods, burnishing stands out as a cost-effective, non-abrasive process that enhances hardness, wear resistance, and corrosion protection. However, manual or semi-automated burnishing often leads to inconsistent results, time-consuming setups, and lack of traceability. By integrating Messung’s XMPRO-10 PLC, burnishing machines achieve automated control, real-time monitoring, precision pressure regulation, recipe management, and advanced safety features. This ensures uniform finishes, faster production cycles, and reduced human error. With capabilities like cycle tracking and data logging, manufacturers gain traceability, predictive insights, and enhanced productivity. From automotive shafts to aerospace components, the XMPRO-10 PLC transforms burnishing into a smart, efficient, and reliable process, positioning manufacturers for Industry 4.0 readiness.
Enhancing Surface Finishing with Automation: XMPRO-10 PLC in Burnishing Machines
PRECISION LEAK TESTING FOR ENGINE
CASINGS WITH MESSUNG’S XMPRO-10 PLC
www.messungautomation.co.in
Introduction
Leak integrity is critical in engine casings to prevent costly failures—discover how
Messung’s XMPro-10 PLC integrates advanced automation and Industry 4.0
capabilities
to deliver precise, reliable leak testing.
• Engine casing leaks cause costly downtime and safety risks
• Critical across automotive, construction, and electronics
• Manufacturers use Automation systems and Industry 4.0 based controllers
• Messung’s XMPro-10 PLC ensures precise, reliable leak testing
www.messungautomation.co.in
Role of XMPro-10 PLC in Leak Testing
• Central control managing precise
test sequences
• Integrates with sensors and
actuators
via PLC Control Systems
• Flexible and high-speed
automation
with IEC 61131 based PLC
standards
• Built-in Safety PLC features
www.messungautomation.co.in
safeguard
operators and equipment
System Components
• XMPro-10 PLC with expansion
modules
(XM-DI16, XM-DO16T)
• Sensors: pressure, flow, level,
proximity
for accurate leak detection
• Pneumatic actuators for clamping
and
chamber sealing
www.messungautomation.co.in • Operator panel with HMI with PLC
controllers for real-time
monitoring
Working Operation & HMI Features
• Auto Home Position Verification
and two-hand start for safety
• Clamping, sealing, chamber filling,
and leak detection steps
• Real-time status, alarms,
password-protected job tracking
• Visual cycle progression and fault
alerts
via HMI (Human-Machine Interface)
www.messungautomation.co.in
Technical Advantages
• Consistent, repeatable leak
detection
automation
• Precision control of pressure
and fluid flow
• Modular design supports system
expansion
• Real-time diagnostics and PLC
Remote Monitoring reduce
downtime
www.messungautomation.co.in
Application Areas & Industry Compliance
• Automotive, construction,
electronics leak testing
• Supports ASTM E283 (air leakage) and
ASTM E331 (water penetration)
standards
• Helps manufacturers ensure
global regulatory compliance
• Reduces liability and strengthens
customer confidence
www.messungautomation.co.in
Conclusion
• Fully automated, precise leak testing with traceability
• Ensures compliance with stringent quality and safety standards
• Enables faster cycle times, less downtime, and consistent product quality
• Seamlessly integrates into Industry 4.0 based controller systems for future-ready
production
With Messung’s XMPro-10 PLC, manufacturers achieve unparalleled quality compliance
and
operational efficiency, elevating leak testing through smart automation and Industry 4.0
innovation.
KEYWORDS: Automation systems, Automation controllers, Industry 4.0 based controller,
XMPro-10 PLC, IEC 61131 based PLC, PLC Control Systems, Intelligent PLC, Programmable
wlowgwi.cm cesosnutnrgoalulteormsa,t iPorno.cgor.ian mmable Logic Controller, Safety PLCs, Safety PLC, PLC Software,
Modular PLC,
PLC Modules, Modbus, Ethernet/IP PLC, HMI with PLC controllers, HMI (Human-Machine
Interface), Digital inputs, Digital outputs, PLC Remote Monitoring, PLC Maintenance, PLC
Training,
PLC Programming, Connected PLC
THANK YOU.
Contact us
MESSUNG SYSTEMS PVT. LTD.
Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014.
T: +91 9561703619 | E: [email protected]
www.messungautomation.co.in
Comments