Enhancing Surface Finishing with Automation: XMPRO-10 PLC in Burnishing Machines


Messungautomation1020

Uploaded on Aug 25, 2025

Category Business

Surface finishing is vital in manufacturing, directly impacting product quality, durability, and performance. Among finishing methods, burnishing stands out as a cost-effective, non-abrasive process that enhances hardness, wear resistance, and corrosion protection. However, manual or semi-automated burnishing often leads to inconsistent results, time-consuming setups, and lack of traceability. By integrating Messung’s XMPRO-10 PLC, burnishing machines achieve automated control, real-time monitoring, precision pressure regulation, recipe management, and advanced safety features. This ensures uniform finishes, faster production cycles, and reduced human error. With capabilities like cycle tracking and data logging, manufacturers gain traceability, predictive insights, and enhanced productivity. From automotive shafts to aerospace components, the XMPRO-10 PLC transforms burnishing into a smart, efficient, and reliable process, positioning manufacturers for Industry 4.0 readiness.

Category Business

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Enhancing Surface Finishing with Automation: XMPRO-10 PLC in Burnishing Machines

PRECISION LEAK TESTING FOR ENGINE CASINGS WITH MESSUNG’S XMPRO-10 PLC www.messungautomation.co.in Introduction Leak integrity is critical in engine casings to prevent costly failures—discover how Messung’s XMPro-10 PLC integrates advanced automation and Industry 4.0 capabilities to deliver precise, reliable leak testing. • Engine casing leaks cause costly downtime and safety risks • Critical across automotive, construction, and electronics • Manufacturers use Automation systems and Industry 4.0 based controllers • Messung’s XMPro-10 PLC ensures precise, reliable leak testing www.messungautomation.co.in Role of XMPro-10 PLC in Leak Testing • Central control managing precise test sequences • Integrates with sensors and actuators via PLC Control Systems • Flexible and high-speed automation with IEC 61131 based PLC standards • Built-in Safety PLC features www.messungautomation.co.in safeguard operators and equipment System Components • XMPro-10 PLC with expansion modules (XM-DI16, XM-DO16T) • Sensors: pressure, flow, level, proximity for accurate leak detection • Pneumatic actuators for clamping and chamber sealing www.messungautomation.co.in • Operator panel with HMI with PLC controllers for real-time monitoring Working Operation & HMI Features • Auto Home Position Verification and two-hand start for safety • Clamping, sealing, chamber filling, and leak detection steps • Real-time status, alarms, password-protected job tracking • Visual cycle progression and fault alerts via HMI (Human-Machine Interface) www.messungautomation.co.in Technical Advantages • Consistent, repeatable leak detection automation • Precision control of pressure and fluid flow • Modular design supports system expansion • Real-time diagnostics and PLC Remote Monitoring reduce downtime www.messungautomation.co.in Application Areas & Industry Compliance • Automotive, construction, electronics leak testing • Supports ASTM E283 (air leakage) and ASTM E331 (water penetration) standards • Helps manufacturers ensure global regulatory compliance • Reduces liability and strengthens customer confidence www.messungautomation.co.in Conclusion • Fully automated, precise leak testing with traceability • Ensures compliance with stringent quality and safety standards • Enables faster cycle times, less downtime, and consistent product quality • Seamlessly integrates into Industry 4.0 based controller systems for future-ready production With Messung’s XMPro-10 PLC, manufacturers achieve unparalleled quality compliance and operational efficiency, elevating leak testing through smart automation and Industry 4.0 innovation. KEYWORDS: Automation systems, Automation controllers, Industry 4.0 based controller, XMPro-10 PLC, IEC 61131 based PLC, PLC Control Systems, Intelligent PLC, Programmable wlowgwi.cm cesosnutnrgoalulteormsa,t iPorno.cgor.ian mmable Logic Controller, Safety PLCs, Safety PLC, PLC Software, Modular PLC, PLC Modules, Modbus, Ethernet/IP PLC, HMI with PLC controllers, HMI (Human-Machine Interface), Digital inputs, Digital outputs, PLC Remote Monitoring, PLC Maintenance, PLC Training, PLC Programming, Connected PLC THANK YOU. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619 | E: [email protected] www.messungautomation.co.in