TECHExpert Engineering Pvt Ltd-Corporate Brochure


Techexpertengineering

Uploaded on Nov 30, 2024

Category Business

World-class Paint Finishing System by TECHExpert India for efficient Surface Finishing System, Paint Finishing System (Paint Booth System), Powder Coating System, Pre-Treatment System, Shot Blasting System, Material Handling System, Industrial Ovens/Curing Oven System, and Environmental Technology and more

Category Business

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TECHExpert Engineering Pvt Ltd-Corporate Brochure

TECHExpert Engineering Pvt. Ltd. World Class Surface Finishing Technology Paint Finishing Systems I Powder Coating Plants I Shot Blasting Systems Water & Waste Water Treatment | Environmental Technology Complete paint finishing systems from single source Contents Surface Pretreatment Systems Powder Coating Systems Conveyorised /Automatic Paint Finishing Systems Spray Booths and Ovens Plastic & Wood Finishing Systems Water & Waste Water Treatment Shot Blasting Machines & Projects Air Shower Booths Painting Booth Cum Drying Systems Paint Application Systems Material Handling Systems (Conveyors) M I S S I O N We at TECHExpert Engineering Pvt. Ltd. aim at- + Providing painting solutions to industries with state of art technology + Develop and introduce new products in market which would meet industrial needs While in business our focus will be on- + Maintaining highest quality standards + Innovation + Develop satisfied customers + Maintaining clean environment + To make global presence in selected areas + To maintain profitability, this is essential for future success and growth + Create our own brand name in the market V I S I O N + To be a world-class professional in Surface Finishing Systems Company Profile TECHExpert Engineering Pvt. Ltd. engaged in manufacturing, exporting and supplying extensive range of paint finishing and powder coating systems. This range finds application in industries like metal, plastic, auto & wood finishing. We offer Total Solution in the Field of Surface Coatings, that starts from consultancy, designing, engineering and commissioning of tailor-made systems for powder coating, liquid paint coating and Metal pretreatment, on turnkey basis, for all types of application requirements of finish coating for industrial and consumer goods. Backed by modern infrastructure and qualified professionals, we are able to manufacture paint finishing systems in accordance with the client’s specifications. Further, to attain maximum satisfaction of clients, we provide after sales service with the help of our trained and experienced engineers. Our vast industry experience and in-depth knowledge have helped us in acquiring huge base of clients not only in India but also in overseas countries like UAE, Bahrain, Quatar, Quwait, Africa, and Oman. Product Profile We are one of the leading organizations in the sphere of manufacturing, exporting and supplying a quality range of paint finishing systems. Our range includes: + Industrial Paint Finishing Systems for Metal, Wood & Plastics. + Metal Pretreatment Systems. + Powder Coating Systems: Batch type, Conveyorised & Automatic. + Material Handling Systems. + Standard Paint booths & Ovens. + Air Handling Systems. + Large Down Draft spray booths for heavy components. + Spray Bake Booth (Indiana II). + Industrial Sprays Washing Systems. + Shot Blasting Equipments & Systems. + Water & Waste Water treatment. + Paint Application System. Apart from these, we also meet the requirements of custom made paint finishing systems. This range is manufactured using quality raw material such as mild steel, stainless steel, industrial fan/blowers, electrical switch gear, electronic components, automation product, material handling systems, heat exchangers, electrical motor/umps and heating burners to ensure high performance and durability of systems. Key Solutions + Paint Finishing Systems - Batch type & Automatic / conveyorised Paint finishing systems for metal, wood & plastics. + Powder Coating Plants. - Batch type & Automatic / conveyorised powder coating systems + Shot Blasting Systems - Industrial & automotive components + Environmental Technology + Water & Waste Water Treatment Surface Pretreatment Systems Conveyorised spray pre-treatment system Pretreatment plants Pre-treatment plants are offered depending on The heating system is designed to give the best the production volume and article configuration. heat transfer and consume minimum of the tank Our pretreatment systems have special volume. The oil skimmer is incorporated as a provisions in their design to get the best out of standard part of every system to keep the cost of both-spray as well as dip type of pre-treatment refilling low by getting the most out of the systems. chemicals. Spray pretreatment The spray plants can be provided with additional accessories like This system for online cleaning of consists of a ! Oil removal system. tunnel mounted on tanks, components piping ! Phosphate on-line sludge removal system. pump and nozzles etc. The design is based on ! Indirect heating for chemical & chemical conveyor speed, article profile & pretreatment dosing system. timing. The spray tunnel is designed on a ! Fume extraction system. completely weldless system. This eliminates chances of leakage. Special arrangements ensure leakless locking between the zones. The tank design also eliminates leakage and all sprayed chemicals fall back into the tanks. Spray pretreatment Dip Pretreatment The dip pretreatment systems have been designed to keep the cost low. The heating systems and the oil skimmer help further this objective. Dip type pretreatment plants with hoist are for manual handling. In conveyerised dip pretreatment plants, articles/components are hanged on a conveyor and are dipped into the tanks. In this operation, the articles / components travel through a sorter of tanks, thanks to the programmable conveyor line. Transpoterised dip pretreatment systems use transporters for automatic PLC control. To ensure quality, we offer the following features as standard features of our systems: Oil skimmer - To maintain minimum oil contamination level in the degrease bath. Sludge removal system- To maintain low sludge level in the phosphating bath. Various Heating Systems: ! Thermic fluid. ! Hot water. ! Direct immersion heater. ! Diesel/gas burners. Hoist operated dip pretreatment Powder Coating Systems Conveyorised & automatic powder coating system Powder coating Booths TECHExpert manufactures powder coating booths for both, manual and automatic operations. The salient features of our booths ! Multi-cyclone system for high powder recovery. Semi Conveyorised powder coating system ! Ductless design of Booth to reduce cleaning time. Based on TECHExpert’s multicyclone recovery systems, these booths give maximum recovery of over sprayed powder. In the cartridge type Booth, recovery can be almost 99%. The air flow design ensures almost zero powder flow from the cutouts. The ductless construction ensures minimum cleaning time. This is aided by the trough design which makes optimal use of the angle of repose. Wherever needed, the roll-in-roll out mechanism can further optimise the cleaning time. This mechanism is available in both, manual as well as motorized modes. Conveyorised powder coating plant Batch & Semi Conveyorised Systems ! Batch type powder coating booth with Multicyclone ! recovery system. ! Bag filter & cartridge filter options available. ! Powder curing ovens with electrical, oil fired & gas ! fired heating options are available. ! Conveyor track and trolley (manual) for material h andling ! As an option. Features & Benefits Powder Coating Booth: ! Suitable for low volume production. ! Complies with all current safety and environmental legislation. ! Fully modular construction. ! Well designed multicyclone, bag filter & cartridge filter. ! Standard and customized sizes are available. ! Excellent powder recovery with cyclone separation. Powder coating booth-manual & semi conveyor track type Powder Curing oven: ! Economical and high efficient. ! Heavy duty thermal insulation. ! Modular cassette construction. ! Available with electrical, oil fired & gas fired heating. ! Infrared heating systems as an option. ! Automatic temperature control. Powder curing oven batch & semi conveyor track & trolley type. AAAuuutttooommmaaatttiiiccc /// CCCooonnnvvveeeyyyrrriiissseeeddd PPPooowwwdddeeerrr CCCoooaaatttiiinnnggg SSSyyysssttteeemmmsss Conveyorised /Automatic Paint Finishing Systems Conveyorised paint finishing system Custom design systems for metal, wood & plastics Basics of Design Component dimension Production schedule Paint application process Conveyor speed Utilities Conveyorised paint shop Typical paint finishing system layout FIRST COAT PAINTING BOOTH DEIONISATION BOOTH- 1 CHAMBER 1 SECOND COAT PAINTING BOOTH FLASH OFF 1 BOOTH - 2 DEIONISATION CHAMBER 2 PAINT KITCHEN 1 OVENCONTROL PANEL 1 FLASH OFF 2 PAINT KITCHEN 2 CONTROL PANEL 2 CONV.DRIVE UNIT. SECOND COATFIRST COAT UNLOAD LOAD SCUFFING TABLE Plastic & Wood Finishing Systems Conveyrised plastic paint finishing system Wood Finishing Paint shop for various type of wooden furniture Batch & conveyrised options are available. Spray Booths and Ovens Down draught - dry type paint booth Semi Conveyrised paint baking / powder curing oven Gas fired ovens Down draft paint booth for large components Down draught - wet type paint booth Painting Booths Wet Types Features & Benefits ! No filters to replace. ! Complies with all current safety and environmental legislation. ! Fully modular construction. ! Belt drive fan(s) or centrifugal blowers with external motor(s). Side draft - wet type paint booth ! Choice of flameproof fans & illuminations. ! Water curtains of mild steel or steel (optional) ! Simple in maintenance. ! Heavy duty centrifugal pump. ! Supplied complete with electrical starter or control panel. ! Duct work and full installation service available. Applications: - Paint Spraying. - Polishing/Finishing. - Lacquer spraying. - PU coating. Shot Blasting System Shot blasting is a process in which steel shots are forced through a jet nozzle using compressed air pressure or through wheel type machine. This creates a fast and effective way of cleaning or preparing surfaces for recoating. Shot blasting can be used to clean hardwood, metal, brickwork, concrete or stone. Methods / Machines We undertake the following projects + Airless abrasive shot blasting machine + Blasting systems for various applications + Blast room with semi auto & auto recovery systems + Cyclone dust collectors + Automatic media recovery systems + Fabric type dust collector The resulting surface is free from rust, paint etc. Our machinery is capable of giving surface finish equivalent to Swedish standard SA2.5. Benefits + Remove rust, paint, grease, and scales from metal components. + Improve aesthetics of the component by imparting matt finish. + Improve quality of electroplating, painting, powder coating, or rubber lining. + Provide skid proof property in case of marble and granite. And many more advantages. Applications of Shot Blasting + CI & Steel castings. + Non ferrous castings. + MS & SS fabricated components. + Heat treated components. + Reconditioned valves etc. and marble & granite. Application Areas Automobile, Aviation Industries, Construction, Chemicals, Mining, Cookware, Off Shore, Steel, Pipe Industries, Marine & Ship Building Air Shower - Dyna flow Principles TECHExpert AIR SHOWER are fully equipped to provide c o m p l e t e s o l u t i o n s t o t h e c l e a n r o o m o r manufacturing/assembly area from personnel entering the space. Our AIR SHOWERS are closed cubicles and work on the principle of subjecting the personnel through adequate velocity of clean air coming through a pre filter assembly comprising of poly fiber synthetic media (washable) and then the same air is passed through a high efficiency perfect air filter. Features & Benefits ! Ergonomic Design ! Versatile Usage ! Best quality ! Best efficiency ! Programmable operation AIR SHOWER (Dyna flow) CONSTRUCTION Our air showers are constructed out of mild steel or stainless steel Technical specifications sheets of grade ss-304/ss-316. The unit is provided with blower access panel at the side of the shower. The two doors provided on Constructions Nut bolted mild steel /stainless steel the either side of the air shower are inter locked and operate on Face velocity 0.5 to 1 mtr/sec. magnetic system. These doors are made of MS/SS/Aluminum Operation Time (Adjustable) 0-9,990 seconds sheets and have clear view glass/acrylic windows. Pre Filter Washable pre-filter unit. The electrical control panel is designed within the body and it is Air Flow Multi Directional controlled through a Programmable logic control system. The user Electrical Control Programmable logic controller (PLC) to adjust the air nozzles and operation time sequence. The operation timer of the air shower can be adjusted from 0-3600 Blower Assembly Centrifugal lubricated bearing type ISI marked seconds, depending on various standard and customized Illumination Fluorescent light illumination requirements. It has an emergency setting button to switch of the Noise level Noise level less than 75 db unit. Our air shower has non skid metal flooring and it has adequate Power Requirements 500 watts 950 watts (Model specific) lighting arrangement and ensures a minimum illumination level of Frequency 220-230 Volts, 50 Hz 800 Lux. APPLICATIONS Clean Room Pharmacy Production Micro-Electronic Fabrications and Production Units Semi-Conductor Production Lines Paint shop entrance Hospitals / Hotels Component assembly line R & D centers Door Closer Nozzle Glass Control Panel Antiskit Floor Blower Nozzle INDIANA-II Spray Bake Booth Features & Benefits Chamber construction: Nut bolted panel construction with proper insulation material (50 mm thick). Service door provided with wide opening for vehicle entry & exit. Super glass provided on main door panel for good working transparency. Touch up as well as painting: In our design touch up painting as well as regular car refinishing could be processed. Operator comfort: Filtered air supply & exhaust system provided during painting. Easy operation: Painting & drying cycles are fully automatic. Drying cycle: Drying the surface finish, 60oC temperature for 30 minutes. Process Principal Painting Cycle In this process, both suction & exhaust damper will be in open position. The blower will work as fresh air blower & solvent laden air will be exhausted through exhaust duct.The same time heating will be off. Drying Cycle Both , suction & exhaust dampers will be in closed condition & the same blower will circulate the air over the heat exchanger inside the chamber Technical specifications Overall Dimensions 7200 L x 5700 W x 3200 H (mm) Working Dimensions 7000 L x 4000 W x 2500 H (mm) Fresh Air Filter Special bonded filter down to 5 microne Service Door 700 W x 2000 H (mm) Illumination Twin type industrial tube fitting - 6 x 80 W Drying Temperature 600 C Exhaust cum Hot air 1 x 24000 M3 / Hr. circulation blower Motor rating 1 x 10 HP Thermal rating 1,18,000 Kcal / Hr. Grate Floor Floor filter Burner Door Hinges Door Closer Illumination DDDeeesssiiigggnnneeeddd fffooorrr IIInnnddduuussstttrrriiiaaalll &&& BBBooodddyyy SSShhhooopppsss Material Handling Systems (Conveyors) TECHExpert Manufacture and integrate a wide range of Material Handling equipments as per the application needs, which includes verity of handling solutions it includes manual and automatic systems like: Inverted / Floor Chain Conveyor Flightbar Conveyor Overhead I Beam Conveyor Closed Track Chain Conveyor Power Roller Conveyor Stop & Go Conveyor Automatic Transporter System Highspeed Chain Conveyor Overhead manual conveyor track and trolley Inverted / Floor Chain Conveyor Auto Indexing Conveyor Power Roller Conveyor Stop & Go Conveyor Highspeed Chain Conveyor Overhead I Beam Conveyor Automatic Transporter System Closed Trail Chain Conveyor Power Roller Conveyor TECHExpert – Global Installations Our global installation at + UAE + Qatar + Bahrain + Saudi Arabia + Kuwait + Egypt + Srilanka + Bangladesh Why you should choose TECHExpert + State of the art Powder Coating Systems ; Batch and Continues type. + Fully automatic powder coating plants. + Standard Spray Booths for quick next day Shipment and Rapid Installation. + Water Wash Spraying Booths with very high efficiency particulate removal. + Dry Filter Spraying Booths with wide variety of range. + Complete Turnkey Installations for Powder Coating Plants and Equipment. + Wood Coating plants. + Paint Finishing Plant for Metal, wood and Plastic surfaces. + Spares & Consumables for all our equipments. + Wide experience of project management. TECHExpert at a glance We Undertake Turnkey Projects in Following Areas We, TECHExpert Engineering Pvt. Ltd. are the leading designers and manufacturers in the field of Surface Coating 4 Industrial Paint Finishing Systems for Metal, Wood & Plastics. Plants and Equipments. We offer Total Solution in the Field of 4 Metal Pretreatment Systems. Surface Coatings, that starts from consultancy, designing, 4 Powder Coating systems, Batch type & Conveyorised / Automatic. engineering and commissioning of tailor-made systems for powder coating, liquid paint coating and Metal pretreatment, 4 Material Handling Systems (Conveyors). on turnkey basis, for all types of application requirements of 4 Standard Paint booths, ovens and air supply units. finish coating for industrial and consumer goods. 4 Large Down draft spray booths for heavy components. Our Best Quality Systems, Excellent Service Back-up, the 4 Spray booth cum oven for touch up & service stations. unmatched superior workmanship and user friendly design is a 4 Industrial tunnel type spray washing machines. specialty. 4 Shot blasting equipments and projects. 4 Water & Waste Water Treatment Esteemed Clientele Kirloskar, Tranter, Atlas Copco, Beckers, John Deere, Jotun, L&T Tengl, Manugraph, JSW, JCB, Essar, Durabuild, Tata Yazaki, Cummins, Sandvik, Miltech, Piaggio, Bajaj, Mahale, Greaves, Durabuild, Burckhardt Compression, Sulzer, Virgo, Kenersys, Bosch,Hyundai are registered trade marks of their respective owners TECHExpert Engineering Pvt. Ltd. ● Corporate Office ● Techexpert House, 78, Shivane Indl. Area, Off NDA Road, Shivane, Pune - 411023 India. Call.:+91 9168033257, 9637837129 Email: [email protected] ● Manufacturing Facility ● Velu Phata, Pune-Satara Road, Velu, Tal. Bhor, Dist. Pune - 412205 India www.techexpertindia.com