Uploaded on Nov 30, 2024
World-class Paint Finishing System by TECHExpert India for efficient Surface Finishing System, Paint Finishing System (Paint Booth System), Powder Coating System, Pre-Treatment System, Shot Blasting System, Material Handling System, Industrial Ovens/Curing Oven System, and Environmental Technology and more
TECHExpert Engineering Pvt Ltd-Corporate Brochure
TECHExpert Engineering Pvt. Ltd.
World Class Surface Finishing Technology
Paint Finishing Systems I Powder Coating Plants I Shot Blasting Systems
Water & Waste Water Treatment | Environmental Technology
Complete paint finishing systems from single source
Contents
Surface Pretreatment Systems
Powder Coating Systems
Conveyorised /Automatic Paint Finishing Systems
Spray Booths and Ovens
Plastic & Wood Finishing Systems
Water & Waste Water Treatment
Shot Blasting Machines & Projects
Air Shower Booths
Painting Booth Cum Drying Systems
Paint Application Systems
Material Handling Systems (Conveyors)
M I S S I O N
We at TECHExpert Engineering Pvt. Ltd. aim at-
+ Providing painting solutions to industries with state of art technology
+ Develop and introduce new products in market which would meet industrial needs
While in business our focus will be on-
+ Maintaining highest quality standards
+ Innovation
+ Develop satisfied customers
+ Maintaining clean environment
+ To make global presence in selected areas
+ To maintain profitability, this is essential for future success and growth
+ Create our own brand name in the market
V I S I O N
+ To be a world-class professional in Surface Finishing Systems
Company Profile
TECHExpert Engineering Pvt. Ltd. engaged in
manufacturing, exporting and supplying extensive range of
paint finishing and powder coating systems. This range finds
application in industries like metal, plastic, auto & wood
finishing. We offer Total Solution in the Field of Surface
Coatings, that starts from consultancy, designing,
engineering and commissioning of tailor-made systems for
powder coating, liquid paint coating and Metal pretreatment,
on turnkey basis, for all types of application requirements of
finish coating for industrial and consumer goods. Backed by
modern infrastructure and qualified professionals, we are
able to manufacture paint finishing systems in accordance
with the client’s specifications. Further, to attain maximum
satisfaction of clients, we provide after sales service with the
help of our trained and experienced engineers. Our vast
industry experience and in-depth knowledge have helped us
in acquiring huge base of clients not only in India but also in
overseas countries like UAE, Bahrain, Quatar, Quwait,
Africa, and Oman.
Product Profile
We are one of the leading organizations in the sphere of manufacturing,
exporting and supplying a quality range of paint finishing systems. Our range
includes:
+ Industrial Paint Finishing Systems for Metal, Wood & Plastics.
+ Metal Pretreatment Systems.
+ Powder Coating Systems: Batch type, Conveyorised & Automatic.
+ Material Handling Systems.
+ Standard Paint booths & Ovens.
+ Air Handling Systems.
+ Large Down Draft spray booths for heavy components.
+ Spray Bake Booth (Indiana II).
+ Industrial Sprays Washing Systems.
+ Shot Blasting Equipments & Systems.
+ Water & Waste Water treatment.
+ Paint Application System.
Apart from these, we also meet the requirements of custom made paint finishing
systems. This range is manufactured using quality raw material such as mild
steel, stainless steel, industrial fan/blowers, electrical switch gear, electronic
components, automation product, material handling systems, heat exchangers,
electrical motor/umps and heating burners to ensure high performance and
durability of systems.
Key Solutions
+ Paint Finishing Systems
- Batch type & Automatic / conveyorised Paint finishing systems for metal, wood & plastics.
+ Powder Coating Plants.
- Batch type & Automatic / conveyorised powder coating systems
+ Shot Blasting Systems
- Industrial & automotive components
+ Environmental Technology
+ Water & Waste Water Treatment
Surface Pretreatment Systems
Conveyorised spray pre-treatment system
Pretreatment plants
Pre-treatment plants are offered depending on The heating system is designed to give the best
the production volume and article configuration. heat transfer and consume minimum of the tank
Our pretreatment systems have special volume. The oil skimmer is incorporated as a
provisions in their design to get the best out of standard part of every system to keep the cost of
both-spray as well as dip type of pre-treatment refilling low by getting the most out of the
systems. chemicals.
Spray pretreatment The spray plants can be provided with
additional accessories like
This system for online cleaning of consists of a
! Oil removal system.
tunnel mounted on tanks, components piping
! Phosphate on-line sludge removal system.
pump and nozzles etc. The design is based on
! Indirect heating for chemical & chemical
conveyor speed, article profile & pretreatment
dosing system.
timing. The spray tunnel is designed on a
! Fume extraction system.
completely weldless system. This eliminates
chances of leakage. Special arrangements
ensure leakless locking between the zones. The
tank design also eliminates leakage and all
sprayed chemicals fall back into the tanks.
Spray pretreatment
Dip Pretreatment
The dip pretreatment systems have been designed to keep the
cost low. The heating systems and the oil skimmer help further
this objective. Dip type pretreatment plants with hoist are for
manual handling. In conveyerised dip pretreatment plants,
articles/components are hanged on a conveyor and are dipped
into the tanks. In this operation, the articles / components travel
through a sorter of tanks, thanks to the programmable conveyor
line.
Transpoterised dip pretreatment systems use transporters for
automatic PLC control.
To ensure quality, we offer the following features as standard
features of our systems:
Oil skimmer - To maintain minimum oil contamination level in
the degrease bath.
Sludge removal system- To maintain low sludge level in the
phosphating bath.
Various Heating Systems:
! Thermic fluid.
! Hot water.
! Direct immersion heater.
! Diesel/gas burners.
Hoist operated dip pretreatment
Powder Coating Systems
Conveyorised & automatic powder coating system
Powder coating Booths
TECHExpert manufactures powder coating booths for both, manual
and automatic operations.
The salient features of our booths
! Multi-cyclone system for high powder recovery. Semi Conveyorised powder coating system
! Ductless design of Booth to reduce cleaning time.
Based on TECHExpert’s multicyclone recovery systems, these
booths give maximum recovery of over sprayed powder. In the
cartridge type Booth, recovery can be almost 99%. The air flow
design ensures almost zero powder flow from the cutouts. The
ductless construction ensures minimum cleaning time. This is aided
by the trough design which makes optimal use of the angle of
repose. Wherever needed, the roll-in-roll out mechanism can further
optimise the cleaning time. This mechanism is available in both,
manual as well as motorized modes.
Conveyorised powder coating plant
Batch & Semi Conveyorised Systems
! Batch type powder coating booth with Multicyclone
! recovery system.
! Bag filter & cartridge filter options available.
! Powder curing ovens with electrical, oil fired & gas
! fired heating options are available.
! Conveyor track and trolley (manual) for material h andling
! As an option.
Features & Benefits
Powder Coating Booth:
! Suitable for low volume production.
! Complies with all current safety and environmental
legislation.
! Fully modular construction.
! Well designed multicyclone, bag filter & cartridge filter.
! Standard and customized sizes are available.
! Excellent powder recovery with cyclone separation.
Powder coating booth-manual & semi conveyor track type
Powder Curing oven:
! Economical and high efficient.
! Heavy duty thermal insulation.
! Modular cassette construction.
! Available with electrical, oil fired & gas fired heating.
! Infrared heating systems as an option.
! Automatic temperature control.
Powder curing oven
batch & semi conveyor
track & trolley type.
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Conveyorised /Automatic Paint Finishing Systems
Conveyorised paint finishing system
Custom design systems for metal, wood & plastics
Basics of Design
Component dimension
Production schedule
Paint application process
Conveyor speed
Utilities
Conveyorised paint shop
Typical paint finishing system layout
FIRST COAT PAINTING BOOTH
DEIONISATION BOOTH- 1
CHAMBER 1
SECOND COAT PAINTING BOOTH
FLASH OFF 1 BOOTH - 2 DEIONISATION
CHAMBER 2
PAINT KITCHEN 1 OVENCONTROL PANEL 1
FLASH OFF 2
PAINT KITCHEN 2
CONTROL PANEL 2
CONV.DRIVE UNIT. SECOND COATFIRST COAT UNLOAD
LOAD
SCUFFING TABLE
Plastic & Wood Finishing Systems
Conveyrised plastic paint finishing system
Wood Finishing
Paint shop for various type of wooden furniture
Batch & conveyrised options are available.
Spray Booths and Ovens
Down draught - dry type paint booth
Semi Conveyrised paint baking / powder curing oven Gas fired ovens
Down draft paint booth for large components
Down draught - wet type paint booth
Painting Booths Wet Types
Features & Benefits
! No filters to replace.
! Complies with all current safety and environmental
legislation.
! Fully modular construction.
! Belt drive fan(s) or centrifugal blowers with external
motor(s). Side draft - wet type paint booth
! Choice of flameproof fans & illuminations.
! Water curtains of mild steel or steel (optional)
! Simple in maintenance.
! Heavy duty centrifugal pump.
! Supplied complete with electrical starter or control
panel.
! Duct work and full installation service available.
Applications:
- Paint Spraying.
- Polishing/Finishing.
- Lacquer spraying.
- PU coating.
Shot Blasting System
Shot blasting is a process in which steel shots are forced through a jet nozzle using compressed air pressure or through wheel
type machine. This creates a fast and effective way of cleaning or preparing surfaces for recoating.
Shot blasting can be used to clean hardwood, metal, brickwork, concrete or stone.
Methods / Machines
We undertake the following projects
+ Airless abrasive shot blasting machine
+ Blasting systems for various applications
+ Blast room with semi auto & auto recovery systems
+ Cyclone dust collectors
+ Automatic media recovery systems
+ Fabric type dust collector
The resulting surface is free from rust, paint etc. Our machinery is capable of giving surface
finish equivalent to Swedish standard SA2.5.
Benefits
+ Remove rust, paint, grease, and scales from metal components.
+ Improve aesthetics of the component by imparting matt finish.
+ Improve quality of electroplating, painting, powder coating, or rubber lining.
+ Provide skid proof property in case of marble and granite. And many more advantages.
Applications of Shot Blasting
+ CI & Steel castings.
+ Non ferrous castings.
+ MS & SS fabricated components.
+ Heat treated components.
+ Reconditioned valves etc. and marble & granite.
Application Areas
Automobile, Aviation Industries, Construction, Chemicals, Mining,
Cookware, Off Shore, Steel, Pipe Industries, Marine & Ship Building
Air Shower - Dyna flow
Principles
TECHExpert AIR SHOWER are fully equipped to provide
c o m p l e t e s o l u t i o n s t o t h e c l e a n r o o m o r
manufacturing/assembly area from personnel entering the
space.
Our AIR SHOWERS are closed cubicles and work on the
principle of subjecting the personnel through adequate velocity
of clean air coming through a pre filter assembly comprising of
poly fiber synthetic media (washable) and then the same air is
passed through a high efficiency perfect air filter.
Features & Benefits
! Ergonomic Design
! Versatile Usage
! Best quality
! Best efficiency
! Programmable operation
AIR SHOWER (Dyna flow) CONSTRUCTION
Our air showers are constructed out of mild steel or stainless steel
Technical specifications sheets of grade ss-304/ss-316. The unit is provided with blower
access panel at the side of the shower. The two doors provided on
Constructions Nut bolted mild steel /stainless steel
the either side of the air shower are inter locked and operate on
Face velocity 0.5 to 1 mtr/sec. magnetic system. These doors are made of MS/SS/Aluminum
Operation Time (Adjustable) 0-9,990 seconds sheets and have clear view glass/acrylic windows.
Pre Filter Washable pre-filter unit. The electrical control panel is designed within the body and it is
Air Flow Multi Directional controlled through a Programmable logic control system. The user
Electrical Control Programmable logic controller (PLC) to adjust the air nozzles and operation time sequence. The
operation timer of the air shower can be adjusted from 0-3600
Blower Assembly Centrifugal lubricated bearing type ISI marked
seconds, depending on various standard and customized
Illumination Fluorescent light illumination
requirements. It has an emergency setting button to switch of the
Noise level Noise level less than 75 db unit. Our air shower has non skid metal flooring and it has adequate
Power Requirements 500 watts 950 watts (Model specific) lighting arrangement and ensures a minimum illumination level of
Frequency 220-230 Volts, 50 Hz 800 Lux.
APPLICATIONS
Clean Room
Pharmacy Production
Micro-Electronic Fabrications and
Production Units
Semi-Conductor Production Lines
Paint shop entrance
Hospitals / Hotels
Component assembly line
R & D centers Door Closer Nozzle Glass
Control Panel Antiskit Floor Blower Nozzle
INDIANA-II Spray Bake Booth
Features & Benefits
Chamber construction: Nut bolted panel construction with
proper insulation material (50 mm thick). Service door
provided with wide opening for vehicle entry & exit. Super
glass provided on main door panel for good working
transparency.
Touch up as well as painting: In our design touch up painting
as well as regular car refinishing could be processed.
Operator comfort: Filtered air supply & exhaust system
provided during painting.
Easy operation: Painting & drying cycles are fully automatic.
Drying cycle: Drying the surface finish, 60oC temperature for
30 minutes.
Process Principal
Painting Cycle
In this process, both suction & exhaust damper will be in
open position. The blower will work as fresh air blower &
solvent laden air will be exhausted through exhaust
duct.The same time heating will be off.
Drying Cycle
Both , suction & exhaust dampers will be in closed
condition & the same blower will circulate the air over the
heat exchanger inside the chamber
Technical specifications
Overall Dimensions 7200 L x 5700 W x 3200 H (mm)
Working Dimensions 7000 L x 4000 W x 2500 H (mm)
Fresh Air Filter Special bonded filter down to 5 microne
Service Door 700 W x 2000 H (mm)
Illumination Twin type industrial tube fitting - 6 x 80 W
Drying Temperature 600 C
Exhaust cum Hot air 1 x 24000 M3 / Hr.
circulation blower
Motor rating 1 x 10 HP
Thermal rating 1,18,000 Kcal / Hr.
Grate Floor Floor filter Burner Door Hinges Door Closer Illumination
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Material Handling Systems (Conveyors)
TECHExpert Manufacture and integrate a wide range of Material
Handling equipments as per the application needs, which includes verity
of handling solutions it includes manual and automatic systems like:
Inverted / Floor Chain Conveyor
Flightbar Conveyor
Overhead I Beam Conveyor
Closed Track Chain Conveyor
Power Roller Conveyor
Stop & Go Conveyor
Automatic Transporter System
Highspeed Chain Conveyor
Overhead manual conveyor track and trolley
Inverted / Floor Chain Conveyor
Auto Indexing Conveyor
Power Roller Conveyor
Stop & Go Conveyor
Highspeed Chain Conveyor
Overhead I Beam Conveyor
Automatic Transporter System Closed Trail Chain Conveyor Power Roller Conveyor
TECHExpert – Global Installations
Our global installation at
+ UAE
+ Qatar
+ Bahrain
+ Saudi Arabia
+ Kuwait
+ Egypt
+ Srilanka
+ Bangladesh
Why you should choose TECHExpert
+ State of the art Powder Coating Systems ; Batch and Continues type.
+ Fully automatic powder coating plants.
+ Standard Spray Booths for quick next day Shipment and Rapid Installation.
+ Water Wash Spraying Booths with very high efficiency particulate removal.
+ Dry Filter Spraying Booths with wide variety of range.
+ Complete Turnkey Installations for Powder Coating Plants and Equipment.
+ Wood Coating plants.
+ Paint Finishing Plant for Metal, wood and Plastic surfaces.
+ Spares & Consumables for all our equipments.
+ Wide experience of project management.
TECHExpert at a glance
We Undertake Turnkey Projects in Following Areas
We, TECHExpert Engineering Pvt. Ltd. are the leading
designers and manufacturers in the field of Surface Coating 4 Industrial Paint Finishing Systems for Metal, Wood & Plastics.
Plants and Equipments. We offer Total Solution in the Field of 4 Metal Pretreatment Systems.
Surface Coatings, that starts from consultancy, designing, 4 Powder Coating systems, Batch type & Conveyorised / Automatic.
engineering and commissioning of tailor-made systems for
powder coating, liquid paint coating and Metal pretreatment, 4 Material Handling Systems (Conveyors).
on turnkey basis, for all types of application requirements of 4 Standard Paint booths, ovens and air supply units.
finish coating for industrial and consumer goods. 4 Large Down draft spray booths for heavy components.
Our Best Quality Systems, Excellent Service Back-up, the 4 Spray booth cum oven for touch up & service stations.
unmatched superior workmanship and user friendly design is a 4 Industrial tunnel type spray washing machines.
specialty. 4 Shot blasting equipments and projects.
4 Water & Waste Water Treatment
Esteemed Clientele
Kirloskar, Tranter, Atlas Copco, Beckers, John Deere, Jotun, L&T Tengl, Manugraph, JSW, JCB, Essar, Durabuild, Tata Yazaki, Cummins, Sandvik, Miltech, Piaggio,
Bajaj, Mahale, Greaves, Durabuild, Burckhardt Compression, Sulzer, Virgo, Kenersys, Bosch,Hyundai are registered trade marks of their respective owners
TECHExpert Engineering Pvt. Ltd.
● Corporate Office ●
Techexpert House, 78, Shivane Indl. Area, Off NDA Road, Shivane, Pune - 411023 India.
Call.:+91 9168033257, 9637837129 Email: [email protected]
● Manufacturing Facility ●
Velu Phata, Pune-Satara Road, Velu, Tal. Bhor, Dist. Pune - 412205 India
www.techexpertindia.com
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