Flexible LED Extrusion
                     P R O D U C T  O V E R V I E W
Flexible LED
Extrusion
Bendable channel systems engineered to diffuse and protect LED strip lighting — for 
curves, corners, and continuous illumination.
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W H AT  I T  I S
What Is Flexible LED Extrusion?
B E N T,  N O T  B R O K E N
Flexible LED extrusion is a bendable channel — typically silicone or a 
hybrid silicone/PVC compound — that houses an LED strip and diffuses 
its light evenly along the run. Unlike rigid aluminum profiles, it curves 
around corners, arcs, and irregular surfaces while still shielding the strip 
from moisture, dust, and UV.
It's sold by the reel or pre-cut length, cut to size on site, and used 
anywhere a clean, glare-free line of light needs to follow a shape rather 
than a straight edge.
A soft silicone jacket lets the extrusion follow curves down to a few inches 
in radius, while the internal channel keeps the LED strip centered and 
protected.
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W H Y  I T  W O R K S
Key Benefits
True Flexibility Weather Sealed Even Light Diffusion
Bends around curves and corners without kinking Silicone jacket resists moisture, dust, and UV for Frosted or opal covers hide individual LED dots for 
or cracking the housing. indoor or outdoor runs. a smooth glow line.
Impact Resistant Field Cuttable Heat Tolerant
Durable jacket protects the strip from knocks, Trim to exact length on site; no rigid channel- Silicone-grade profiles hold up under sustained 
abrasion, and vibration. cutting tools required. operating temperatures.
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C O N S T R U C T I O N
Anatomy of an Extrusion
Diffuser Cover
Frosted silicone or PC lens softens individual diodes into a continuous glow.
LED Strip Channel
Precision cavity centers the LED strip and manages heat dissipation.
Silicone Jacket
Flexible, UV-stable outer body bends without stress-cracking.
Mounting Base
Integrated clips, adhesive backing, or screw channel for fast install.
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P R O D U C T  R A N G E
Profile Types
Surface Mount Recessed / Flush Corner Profile In-Ground / Outdoor
Sits directly on flat surfaces — Sinks into a routed channel for a Angled body wraps 90° edges Load-rated, waterproof body for 
shelving, coves, cabinetry edges. seamless, trimless finish. cleanly, indoors or out. pathways, decks, and facades.
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S P E C I F I C AT I O N S
Technical Specifications
Property Typical Value
Material Silicone / PVC-silicone hybrid
IP Rating IP65–IP68 (moisture & dust sealed)
Bend Radius As tight as 1–2 in. depending on profile
Operating Temp. -40°F to 200°F (-40°C to 93°C)
Standard Reel Length 16.4 ft (5 m), field-cuttable
UV Stability Rated for continuous outdoor exposure
Mounting Adhesive backing, clips, or screw channel
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W H E R E  I T ' S  U S E D
Applications
Residential Commercial & Hospitality
Cove lighting, staircases, kitchen toe-kicks, and accent trim. Ceiling coves, bar fronts, feature walls, and reception desks.
Retail & Signage Architectural & Outdoor
Channel letters, shelf edging, and illuminated storefront trim. Facade outlines, pathways, decking, and landscape features.
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T H E  X T R U L I N E  D I F F E R E N C E
Why Choose Xtruline
Made-to-Order Profiles Fast Fabrication Consistent Quality
Custom cross-sections and colors engineered for your Precision cut, mitered, and pre-wired lengths shipped Batch-tested silicone compounds for uniform diffusion 
project, not just off-the-shelf stock. ready to install. and long-term color stability.
From spec to install, Xtruline supports architects, electricians, and fabricators with technical drawings and application guidance.
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G E T T I N G  I T  I N S TA L L E D
Simple Installation Process
01 02 03 04
Measure & Plan Cut to Length Insert & Secure Mount & Connect
Map the run length and confirm bend radii Trim the extrusion and matching LED strip Seat the LED strip in the channel and snap Fix with adhesive, clips, or screw channel, 
against the profile spec. on site with standard tools. or clip the diffuser cover. then wire to the driver.
Full spec sheets and install guides are available for every profile in the Xtruline catalog.
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R E A D Y  T O  L I G H T  I T  U P ?
Explore Flexible LED Extrusion Profiles
Get specs, samples, and custom quotes for your next project.
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