custom profile extrusion
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CUSTOM PROFILE EXTRUSION
Engineering precision plastic profiles — from design to full-scale production
An Ajay Group Company  •  60+ Years in Plastic Extrusion  •  1500+ Clients Served
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What Is Custom Profile Extrusion?
Plastic extrusion is a continuous manufacturing process: raw polymer is T H E  E X T R U S I O N  PAT H
melted, forced through a precisely engineered die, and cooled to form a 
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fixed cross-section profile — pipe, channel, tube, or a fully custom geometry Resin Melted
designed around your part.
2 Forced Through Custom Die
▪ Cross-section is fully custom — built to your engineering drawing, not a 
3 Continuous Profile Formed
catalog shape
▪ Wide polymer range: Polycarbonate, Acrylic, ABS, PVC, TPE, PP, Nylon & 
blends 4 Cooled & Calibrated
▪ Scales from prototype sample runs to continuous high-volume production
5 Cut to Length
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From Drawing to Delivery
A structured three-stage engagement, built around your specification
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Sample Drawing Development Supply
Detailed sample drawings are prepared for Custom die design, material selection, and Timely, reliable production supply of 
your review, giving full clarity and sign-off product development tailored to your profiles and diffusers — with consistent, 
before any tooling begins. exact specification and application. assured quality on every run.
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Materials We Extrude
A wide polymer range, matched to your part's performance and appearance needs
PC PMMA ABS PVC
Polycarbonate Acrylic (PMMA) ABS PVC / UPVC
Impact strength, optical clarity Optical clarity, weatherability Rigidity, low-cost durability Chemical & weather resistant
PP TPU Ny PVCc
Polypropylene TPU / TPE Nylon PVC Compound
Fatigue & chemical resistance Flexible, soft-touch profiles High strength, wear resistance Custom colour & hardness
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Extrusion Capabilities
Every profile is configurable across five dimensions of design freedom
1 Pipe & Profile Round pipe or fully custom open/closed profile geometry
2 Transparent or Opaque Optically clear diffusers through to solid opaque parts
3 Rigid or Flexible Structural rigidity or soft, flexible TPE/TPU sections
4 Hollow, Non-Hollow or Multi-Cavity Single-wall, solid, or multi-chamber cross-sections
5 Single, Co- or Triple Extrusion Combine materials and colours within one profile
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Where Our Profiles Are Used
Custom-extruded plastic profiles across industrial & commercial sectors
• Lighting housings & diffusers • HVAC & refrigeration
• Furniture & kitchen fittings • Building & construction
• Gaskets & seals • Electrical industry
• Automotive & transportation • Decking & railing systems
• Signage & display • Consumer durables
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End-to-End Services
Support that goes well beyond the extrusion line
✓ ✓
Custom part development & reverse engineering Extrusion / co-extrusion / triple extrusion
✓ ✓
Injection molding (as an assembly item) Material selection & colour matching
✓ ✓
Special cutting & hot foiling Ultrasonic welding & sub-assembly
✓
Pad printing, labelling & specialised packaging
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Why Xtruline
An Ajay Group company and pioneer of plastic extrusion technology in India, Xtruline pairs decades of process know-how with a genuinely end-
to-end model — from part design through development, production and post-processing to final supply.
60+ 1500+ 1961 End-to-End
Years of Group Clients Served Ajay Group's Design, Production &
Extrusion Experience Across Industries Manufacturing Origin Post-Processing
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A Snapshot of Our Product Range
A sample of custom profiles engineered and supplied to specification
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Telecom Tower Antenna Profile Polycarbonate Bollard / Column Pipe Batten Housing
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LED Diffusers for Linear Lighting PVC Sound Bar Profile UPVC Profile & Channels
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TPU Flexible Light Tube Bus & Truck Coach LED Diffusers Wind Turbine LED Diffuser
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Let's Engineer Your Custom Profile
Send us your drawing or application need — Xtruline's team will scope material, tooling and production 
for your custom extrusion.
Visit XTRULINE.COM
[email protected]   |   +91 93135 36948
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